Index
Page Page
Cylinder head and valves .............06-200-5 Repair...........................02-080-14
Seven-step inspection................02-080-6Dynamometer test...................06-210-2
Engine diagnostic and test ............06-210-1
General OEM ......................06-200-1
Lubrication system .................06-200-19
U
Starting and charging systems ........06-200-24
Turbo boost (intake manifold pressure). . .06-210-4
Unit injector
Starter motor, remove and install .........02-100-2
Replace sleeve (using JDG1184) ......02-020-45
Starting and charging system
Replace sleeve (using JDG981) .......02-020-40
specifications .....................06-200-24
Supplemental coolant additives
Replenishing......................01-002-13
V
V-belt tensioner
T
Check spring tension ................02-070-5
Valve
Test
Oil cooler bypass ...................02-060-4
Radiator cap ......................04-150-15
Oil filter bypass.....................02-060-4
Thermostat opening temperature ......04-150-14
Oil pressure regulating ...............02-060-3
Thermostat
Oil pressure relief ...................02-060-5
Inspect ..........................04-150-14
Valve clearance, check and adjust ........02-020-4
Test opening temperature ............04-150-14
Valve guide
Thermostat housing, remove and install . . .02-070-14
Measure ID.......................02-020-33
Thermostats
Replace .........................02-020-33
Install ...........................02-070-12
Valve rotators, inspect ................02-020-26
Remove .........................02-070-11
Valve seats
Test ............................02-070-13
Clean and inspect..................02-020-34
Timing adjustment,
Grind............................02-020-35
camshaft-to-crankshaft ...............02-050-2
Install inserts......................02-020-38
Timing gear cover
Measure bores in head ..............02-020-37
Indx
Install ...........................02-040-34
5
Remove inserts....................02-020-36
Remove ..........................02-040-6
Valve springs
Torque values
Inspect and measure ...............02-020-25
Inch..............................06-200-2
Valves, intake and exhaust
Metric ............................06-200-3
Clean, inspect and measure ..........02-020-27
Tune-up recommendations.............02-010-23
Grind............................02-020-28
Turbo boost
Height (recess), measure ............02-020-23
Measure .........................04-150-19
Install valves ......................02-020-38
Specifications ......................06-210-4
Remove valves ....................02-020-24
Turbocharger
Ventilation assembly, crankcase, clean and
Axial bearing end play test ...........02-080-14
inspect ...........................02-020-2
Break-in .........................02-080-17
Vibration damper
Disconnect oil inlet line ...............02-010-3
Inspect ...........................02-040-2
Extending life ......................02-080-1
Remove ..........................02-040-4
Failure analysis.....................02-080-4
Torque sequence ...................02-040-1
How lubricated ....................03-120-13
Install ...........................02-080-16
Oil seal check .....................04-150-13
W
Operation, theory of ................03-120-13
Prelube ..........................02-080-15
Radial bearing clearance test .........02-080-13 Water pump
Clean and inspect...................02-070-9Remove ..........................02-080-3
CTM100 (06APR04)
Index-5
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=5
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