Contents
Page Page
Remove Cylinder Liners Using JDG1145 Remove Timing Gear Cover ..............02-040-6
Check Flywheel Housing Face Runout ......02-040-7Cylinder Liner Service Set .............02-030-14
Visually Inspect Cylinder Liners...........02-030-16 Check Flywheel Face Flatness ............02-040-8
Remove Flywheel ......................02-040-8Deglaze Cylinder Liners ................02-030-17
Clean Cylinder Liners ..................02-030-18 Inspect and Repair Flywheel..............02-040-9
Replace Flywheel Ring Gear.............02-040-10Cylinder Liner Manufacturing Date Code
02
Explanation ........................02-030-19 Remove and Install Flywheel Housing......02-040-11
Install Flywheel .......................02-040-12Disassemble Piston/Rod Assembly and Clean
Piston ............................02-030-20 Remove Rear Crankshaft Oil Seal and
Housing Assembly...................02-040-13Check Piston Compression Ring Groove
Wear—6105 Engines.................02-030-22 Crankshaft and Main Bearing Failure
Analysis...........................02-040-15Check Piston Compression Ring Groove
Wear—6125 Engines.................02-030-23 Remove Crankshaft Main Bearings ........02-040-16
Check Main Bearing-to-Journal OilCheck Piston Oil Control Ring Groove
Wear—6105 and 6125 Engines.........02-030-24 Clearance .........................02-040-18
Remove Crankshaft....................02-040-19Inspect Piston Pin and Pin Bore in Piston . . .02-030-25
Determine Piston-to-Liner Clearance.......02-030-26 Inspect Crankshaft ....................02-040-20
Measure Assembled ID of Bearings andMeasure Liner Flange Thickness..........02-030-28
Inspect and Measure Connecting Rod OD of Crankshaft Journals.............02-040-22
Measure Assembled ID of Main BearingBearings ..........................02-030-29
Inspect Connecting Rod and Cap .........02-030-31 Caps (Without Bearings) ..............02-040-23
Crankshaft Grinding Guidelines...........02-040-24Inspect Piston Pins and Rod Bushings .....02-030-34
Remove Piston Pin Bushing, Clean, and Crankshaft Grinding Specifications ........02-040-25
Replace Crankshaft Drive Gear...........02-040-26Inspect Bushing Bore.................02-030-36
Install Piston Pin Bushing ...............02-030-37 Inspect Thrust Bearings ................02-040-27
Thrust Bearing New Part Specifications ....02-040-27Complete Disassembly of Cylinder Block (If
Required)..........................02-030-38 Install Main Bearing Inserts in Block .......02-040-28
Install Crankshaft .....................02-040-29Inspect and Clean Cylinder Block .........02-030-39
Measure Cylinder Block ................02-030-41 Install Crankshaft Rear Oil Seal Housing....02-040-32
Install Crankshaft Rear Oil Seal and WearRecheck Cylinder Liner Standout (Height
Above Block) .......................02-030-43 Sleeve Assembly ....................02-040-33
Install Timing Gear Cover ...............02-040-34Install Cylinder Liner O-Rings and
Packings ..........................02-030-44 Install Crankshaft Vibration Damper and
Front Oil Seal ......................02-040-39Install Cylinder Liners ..................02-030-45
Assemble Pistons and Connecting Rods....02-030-47 Complete Final Assembly ...............02-040-43
Install Pistons and Connecting Rods.......02-030-48
Torque-Turn Connecting Rod Cap Group 050—Camshaft and Timing Gear Train
Camshaft Gear Access Cover TorqueScrews............................02-030-52
Check Engine Rotation for Excessive Sequence ..........................02-050-1
Check and Adjust Camshaft-to-CrankshaftTightness..........................02-030-53
Measure Piston Protrusion ..............02-030-53 Timing .............................02-050-2
Adjust Front Timing Gear Backlash.........02-050-4Remove and Install Piston Spray Jets......02-030-54
Complete Final Assembly ...............02-030-55 Remove and Install Camshaft .............02-050-9
Replace Fuel Supply Pump Drive Pin ......02-050-18
Visually Inspect Camshaft and RollerGroup 040—Crankshaft, Main Bearings, and
Flywheel Followers..........................02-050-18
Inspect and Measure Camshaft BushingCrankshaft Vibration Damper Torque
Sequence ..........................02-040-1 ID and Journal OD...................02-050-19
Measure Camshaft Lobe Lift Height .......02-050-20Inspect Crankshaft Vibration Damper .......02-040-2
Check Crankshaft End Play ..............02-040-3 Inspect Camshaft Position Sensor Lobe ....02-050-20
Replace Camshaft Bushings .............02-050-21Remove Crankshaft Vibration Damper and
Pulley .............................02-040-4
Continued on next page
Remove Crankshaft Front Oil Seal .........02-040-5
CTM100 (06APR04)
02-2
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=2
To Next Page
Loading...
General