Contents
Page Page
SAE “A” (Front) and SAE “B” (Rear) Auxiliary Repair Turbocharger ...................02-080-14
Prelube Turbocharger ..................02-080-15Drive Assembly .....................02-050-26
SAE “B” Rear Auxiliary Drive.............02-050-27 Install Turbocharger ...................02-080-16
02
Align SAE “A” Front Auxiliary Drive Turbocharger Break-In .................02-080-17
Remove, Inspect, and Install ExhaustAdapter ...........................02-050-28
Manifold...........................02-080-18
Remove, Inspect, and Install IntakeGroup 060—Lubrication System
Oil Filter and Oil Conditioning Housing Manifold...........................02-080-21
Remove and Install Aftercooler AssemblyAssembly...........................02-060-1
Remove Oil Filter and Valve Housing/Oil (6105A and 6125A Engines) ...........02-080-23
Inspect and Repair Aftercooler (6105A andCooler Cover and Valve Housing.........02-060-2
Inspect and Replace Oil Filter Adapter ......02-060-2 6125A Engines).....................02-080-25
Remove, Inspect, and Install Oil Pressure
Regulating Valve .....................02-060-3 Group 090—Fuel System
Fuel System ..........................02-090-1Remove, Inspect, and Install Oil Cooler
and Oil Filter Bypass Valves ............02-060-4
Remove, Inspect, and Install Oil Pressure Group 100—Starting and Charging Systems
Remove and Install Alternator (OEMRelief Valve (If Equipped) ..............02-060-5
Remove, Clean, and Inspect Engine Oil Engines) ...........................02-100-1
Remove and Install Starter Motor (OEMCooler .............................02-060-6
Install Oil Cooler/Oil Filter Valve Housing Engines) ...........................02-100-2
Assembly or Oil Cooler Cover/Valve Housing
Assembly...........................02-060-8
Remove Engine Oil Pump...............02-060-10
Clean and Inspect Oil Pump and Drive
Gear .............................02-060-11
Install Engine Oil Pump.................02-060-12
Remove Engine Oil Pan ................02-060-13
Remove and Install Oil Pickup Tube .......02-060-14
Install Engine Oil Pan ..................02-060-15
Group 070—Cooling System
Replace Bearings in Fan Drive Assembly ....02-070-1
Inspect and Check Belt Tensioner Spring
Tension ............................02-070-5
Replace Belt Tensioner Assembly..........02-070-7
Remove Coolant Pump ..................02-070-8
Clean and Inspect Coolant Pump Parts......02-070-9
Install Coolant Pump...................02-070-10
Remove Thermostats ..................02-070-11
Install Thermostats ....................02-070-12
Test Thermostat Opening Temperature.....02-070-13
Remove and Install Thermostat Housing....02-070-14
Remove and Install Coolant Heater—if
Equipped ..........................02-070-15
Group 080—Air Intake and Exhaust System
Extending Turbocharger Life ..............02-080-1
Remove Turbocharger...................02-080-3
Turbocharger Failure Analysis.............02-080-4
Turbocharger Seven-Step Inspection .......02-080-6
Perform Radial Bearing Clearance Test ....02-080-13
Perform Axial Bearing End Play Test ......02-080-14
CTM100 (06APR04)
02-3
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=3
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