Section 18: BODY
PA1562
43
• Apply some Sika 206 G+P onto door frame.
• Clean door lower panel using anti-silicone.
• Prepare door lower panel using a scratch
pad “Scotch Brite”.
• Clean door lower panel again using anti-
silicone.
• Apply some Sika 206 G+P onto door lower
panel.
• Using a triangular nozzle (8mm X 9mm),
apply some Sika 255 onto door lower panel.
• Position and install door lower panel onto
frame.
• Compress and hold for 8 hours.
11.1.2 Door Upper Panel
Upper Panel Removal
• From the back of the baggage compartment
door, remove handle housing fixing screws
(6).
• Remove lock access panel
• Wearing gloves, goggles and ear plugs, pry
loose body panel using a “Zip gun” or lever
starting from the door lower part.
• Cut Sika bead around handle housing.
• Using the window scraper, remove any Sika
bead or self adhesive tape residue left on
the door frame.
Upper Panel Preparation and Installation
• Use a Chix cloth and anti-silicone to remove
any dust or residue from door frame.
• Prepare door frame using a scratch pad
“Scotch Brite”.
• Clean door frame again using anti-silicone.
• Apply some Sika 206 G+P onto door frame.
• Clean door upper panel using anti-silicone.
• Prepare door upper panel using a scratch
pad “Scotch Brite”.
• Clean door upper panel again using anti-
silicone.
• Apply some Sika 206 G+P onto door upper
panel.
• Using a triangular nozzle (8mm X 9mm),
apply some Sika 255 onto door lower panel.
• Position and install door upper panel onto
frame.
NOTE
Use rub rail fixing holes for upper panel proper
positioning.
• Compress and hold for 8 hours.
Baggage Compartment Door Adjustment
• Adjust door to get a 7mm gap at the top.
NOTE
Adjustment is made using the side plates.
• Center door in the opening using the side
plate shims.
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