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Siemens HydroRanger 200 HMI User Manual

Siemens HydroRanger 200 HMI
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Operating instructions
HydroRanger 200 HMI
Ultrasonic Controllers
06/2018Edition
SITRANS
www.siemens.com/processautomation

Table of Contents

Questions and Answers:

Siemens HydroRanger 200 HMI Specifications

General IconGeneral
TypeUltrasonic level controller
Display TypeLCD
Protection ClassIP65
Enclosure MaterialPlastic
Input Voltage24 V DC
Power Consumption15 VA (max)
Communication ProtocolsHART, Modbus
Inputsdigital
Outputs4-20 mA, relay
Accuracy±0.25% of range
Operating Temperature-20 to 50 °C
Storage Temperature-40°C to +70°C

Summary

Legal information

Warning notice system

Explains the warning notice system, including danger levels and symbols.

Qualified Personnel

Defines the qualifications required for operating the product/system.

Proper use of Siemens products

Notes on using Siemens products correctly, including transport, storage, and operation.

Introduction

Purpose of this documentation

Explains the scope and target audience of the document.

Checking the consignment

Details how to verify delivered items and report damages.

Security information

Discusses Siemens' industrial security functions and customer responsibilities.

Transportation and storage

Provides guidelines for safe transport and storage to ensure device protection.

Notes on warranty

Clarifies warranty conditions and the manual's relation to the sales contract.

Safety notes

General Safety Precautions

Covers safety rules, provisions, and laws for connection, assembly, and operation.

Improper device modifications

Warns about risks from modifying the device, especially in hazardous areas.

Use in hazardous area

Provides warnings and requirements for operating the device in hazardous areas.

Description

Overview

Provides a general description of the device's features and capabilities.

Features

Lists key features like HMI, text support, digital input, and communication.

Applications

Describes the device's use with various materials and its monitoring capabilities.

Approvals

Details device approvals for general purpose and hazardous areas.

Modbus communication

Explains the device's support for Modbus communication protocol.

Installing/mounting

Basic safety notes

Covers safety precautions related to vibrations, atmospheres, and sunlight.

Mounting Instructions

Covers recommended mounting locations and general advice for wall mounting.

Cable routed through a conduit

Provides step-by-step instructions for routing cables through a conduit into the enclosure.

Panel mount

Details requirements for installing the unit as a panel mount, including cutout dimensions.

Wiring compartment

Describes the wiring compartment, including precautions for approval rating and terminal strip termination.

Installing the SmartLinx communication card

Explains how to install the optional SmartLinx communication card.

Connecting

Basic safety notes

Covers safety warnings related to hazardous contact voltage and electrical installation directives.

Connecting diagram

Illustrates the device's connections to various components and systems.

Terminal board

Details the terminal board layout and recommended torque for terminal screws.

Transducers

Provides warnings and information about connecting transducers, including cable extensions.

Relays

Describes relay ratings and behavior during power failure.

Temperature sensor

Explains the importance of accurate temperature readings and conditions for using a separate TS-3 sensor.

mA input

Provides information on parameters related to mA input for measurement and SCADA integration.

mA output

Details parameters for configuring mA output to send a 4 to 20 mA signal.

Level system synchronization

Explains how to synchronize multiple ultrasonic level monitors to avoid transmit interference.

Power

Covers power connection notes, including AC power requirements and grounding.

Digital communication

Explains how device communication allows integration into SCADA systems or industrial LANs.

Commissioning

Local commissioning

Describes local programming and recommends a configuration order using wizards.

Activating the device

Explains the two operating modes (RUN and PROGRAM) and how to activate them.

RUN mode

Details the device's operation in RUN mode, including material level detection and control functions.

Display field descriptions

Explains the meaning of each display field shown on the local LCD.

PROGRAM mode

Explains how to program the device by setting parameters and operating conditions.

Quick Start Wizards

Introduces Quick Start Wizards for configuring the device for simple applications.

Pump control (1.2.)

Guides the configuration of pumps for application use, requiring prior completion of applicable Quick Start Wizards.

Operating

Single-point models

Details the device's default operation for single-point models and parameters to configure.

Dual-point models

Explains the device's initial state in dual-point mode and basic parameters for measurement setup.

Relays

Introduces relays as primary controls for external devices like pumps or alarms.

Relay functions

Covers programmable relay functions categorized into Alarms, Pumps, and others.

Pump control

Covers pump control strategies for water/wastewater applications.

Alarms

Covers various alarm types and their configuration, including level, rate, and temperature alarms.

Open Channel Monitoring (OCM)

Details the three ways an OCM installation can be defined based on the Primary Measuring Device (PMD).

External totalizers and flow samplers

Explains the use of external totalizers and flow samplers for tracking relay clicks and sampling liquids.

Parameter reference

Key terms

Explains key terms like Default, Global, and Index used in parameter tables.

Parameter indexing

Explains the use of index selector parameters to define measurement signal paths.

Index selector examples

Provides examples of how index selectors work for sensor measurement and relay control.

Index types

Explains different types of indexes used for parameters and their available counts.

Setup (2.)

Covers setup parameters related to sensor, calibration, rate, fail-safe, and current output/input.

Relays (2.8.)

Covers basic setup for relays, including selector, level source, and preset applications.

Fail-safe (2.4.)

Ensures devices default to an appropriate state when a valid level reading is unavailable.

Current Output (2.5.)

Covers parameters applicable to the current value of the mA output.

Current Input (2.6.)

Covers parameters related to the mA input range and scaling.

Volume (2.7.)

Explains volume conversion from level measurements, including vessel shapes and characterization.

Rate (2.3.)

Covers fill rate, empty rate, and response rate parameters.

Open Channel Monitoring (OCM)

Details the three ways an OCM installation can be defined based on the Primary Measuring Device (PMD).

Diagnostics (3.2.)

Covers diagnostic functions, including transducer selector, echo profile, and master reset.

Security (5.)

Covers security parameters like write protection and user PIN.

Service and maintenance

Firmware updates

Provides instructions on how to update the device firmware using an installer program.

Basic safety notes

Covers essential safety notes for device inspection, maintenance, and handling.

Cleaning

Details how to clean the device enclosure, emphasizing mild detergents.

Maintenance and repair work

Outlines precautions for maintenance and repair, including proper connections and original parts.

Return procedure

Explains the process for returning devices or replacement parts, including required forms.

Transport

Provides a notice regarding battery safety during transport.

Disposal

Instructs on proper disposal of devices according to WEEE regulations.

Diagnosing and troubleshooting

Communication troubleshooting

Provides general and specific steps to troubleshoot communication issues.

General fault codes

Lists common fault codes, their priority, fault text, and causes.

Common problems chart

Correlates symptoms with possible causes and recommended actions for troubleshooting.

Noise problems

Explains how noise can cause incorrect readings and how to identify and mitigate it.

Measurement difficulties

Addresses issues like Loss of Echo (LOE) and how to resolve them.

Set the device to ignore the bad echo

Describes how to ignore false echoes using Blanking and TVT Shaper adjustments.

Wrong reading

Addresses erratic readings or jumps to incorrect values, listing conditions to ensure.

Transducer ringing

Explains issues related to transducer mounting that can cause ringing and affect measurements.

Technical data

Power

Details power specifications for AC and DC versions, including voltage and fuse ratings.

Operating conditions

Lists operating conditions such as location, altitude, temperature, and humidity.

Performance

Specifies accuracy, resolution, memory, range, and temperature compensation details.

Programming

Outlines primary and secondary programming methods.

Outputs

Details mA analog outputs, relay capabilities, and communication interfaces.

Inputs

Specifies available mA (analog) and Discrete input types and their characteristics.

Construction

Describes the device's construction, including enclosure types, display, cable specs, and weight.

Approvals

Lists device approvals for non-hazardous and hazardous applications.

Transducers

Lists compatible transducer series and their frequencies.

Technical reference

Transmit pulse

Explains electrical shot pulses supplied to the transducer and their parameters.

Echo processing

Details echo enhancement, true echo selection, and echo verification processes.

Auto False Echo Suppression

Explains how to suppress false echoes using distance and learned TVT curves.

Algorithm

Describes echo selection algorithms and their suggested use in different applications.

Distance calculation

Explains the formula and factors used to calculate the transducer to material level distance.

Sound velocity

Discusses factors affecting sound velocity and the device's compensation methods.

Scanning

Explains how the scanning relay changes state to supply transmit pulses after Scan Delay.

Volume calculation

Details features for volume calculation, including vessel shape and universal calculations.

Flow calculation

Lists the numerous OCM flow calculation features supported by the device.

Pump control reference

Pump control options

Details control variables like pump duty and pump start method.

Pump groups

Explains how pumps are grouped based on identical pumping strategies.

Pump by rate

Describes triggering pump starts by material level change rate.

Pump control algorithms

Explains Fixed and Alternate pump control algorithms.

Fixed Duty Assist

Explains how Relay Function ties indexed pump relay directly to indexed setpoint.

Fixed Duty Backup

Explains how Relay Function ties indexed pump relay directly to indexed setpoint.

Alternate Duty Assist

Alternates the lead pump based on material level cycles and runs all pumps together.

Alternate Duty Backup

Alternates the lead pump based on material level cycles, running only one pump at a time.

Service Ratio Duty Assist

Selects lead pump based on run time and specified ratios, allowing multiple pumps to run.

Service Ratio Duty Backup

Selects lead pump based on run time and specified ratios, running only one pump at a time.

First In First Out

Selects lead pump based on alternate duty but uses staggered OFF setpoints.

Other pump controls

Details additional controls to modify pump behavior, including Run-ON and Flush Device.

Pump by Rate

Starts pumps based on the rate of level change.

Communications

Device communication systems

Explains how the device communicates process information to SCADA systems.

Modbus

Details the device's support for the Modbus protocol via RS-485 port.

Optional SmartLinx cards

Mentions enhancement with SmartLinx modules for industrial communication systems.

Communication systems

Lists supported communication protocols like Modbus, PROFIBUS, and DeviceNet.

Communication ports

Describes the device's two communication ports: RS-232 and RS-485.

Communications installation

Provides wiring guidelines for RS-232 and RS-485 ports, noting common causes of problems.

SIMATIC Process Device Manager (PDM)

Introduces SIMATIC PDM software for parameterizing, commissioning, and diagnosing devices.

Modbus register map

Explains the Modbus register map for holding registers.

Word order (R40,062)

Determines the format of unsigned, double-register integers (UINT32).

Map ID (R40,063)

Identifies the register map used by the device.

Product ID (R40,064)

Identifies the Siemens device type.

Point data (R41,010 – R41,031)

Contains current instrument readings for each Level Point.

Totalizer (R41,040 – R41,043)

Stores totalized values using 32-bit integers.

Input/output (R41,070 – R41,143)

Details discrete inputs, mA inputs, mA outputs, and relay outputs.

Pump control (R41,400-R41,474)

Covers pump control registers for relays set to specific functions.

Parameter access (R43,998-R46,999)

Explains how parameter values are given as integers in register ranges.

Parameter indexing

Explains how parameters are indexed (primary/secondary) for accessing values.

Reading parameters

Provides steps for reading parameter values using Global or Parameter-specific index methods.

Writing parameters

Details the steps for writing parameter values to the device via Modbus.

Format words

Explains format words containing up to three values used for accessing parameters.

Data types

Explains how device parameters are converted to/from 16-bit integers.

Split values

Explains parameters that are pairs of numbers separated by a colon.

Text messages

Lists text messages converted to integers and provided in registers.

Relay function codes (2.8.1.4. Relay function only)

Lists relay function codes and their corresponding numbers and parameter references.

Error handling

Covers error handling for Modbus responses and general error conditions.

Communication troubleshooting

Provides steps for troubleshooting communication issues, covering general and specific scenarios.

Updating software

Firmware updates

Provides instructions on obtaining and installing software updates, including prerequisites.

Upgrading

Mounting a device

Guides upgrading from older Siemens level controllers to newer models, covering device mounting.

Connecting the transducer

Provides notes on connecting transducers, recommending shielded twisted pair cable over coaxial.

Co-axial transducer extension

Details the use of screened twisted pair extension cables for better noise immunity.

Device installation (for retrofitting older installations)

Explains how to connect the device using a capacitor for retrofitting older installations.

Conduit entry for Class I, Div 2 applications

Programming chart

Programming chart

Outlines parameters and their altered values for indices/point numbers.

LCD menu structure

LCD Menu Structure

Outlines the navigation structure of the device's LCD menu.

Certificates and support

Technical support

Provides contact information for Siemens technical support and online resources.

QR code label

Explains the function of the QR code label found on the device.

Certificates

Guides users on how to find certificates online or on an included DVD.

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