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Weber Alpha HSM - Page 2

Weber Alpha HSM

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Table of Contents

Table of Contents3
General7
Overview7
Limitation of Liability7
Warranty Conditions7
Copyright7
Purpose and Overview of the Operating Instructions8
Notes Regarding the Operating Instructions Use8
Service Hotline9
Explanation of the Technical Terms Used10
Safety Regulations14
Behaviour in Case of Emergencies14
Fundamental Safety Regulations14
Meaning of the Risk Levels14
Intended Use15
Reasonably Foreseeable Improper Use16
Reconstruction and Modification of the Labeler16
Sources of Danger on the Labeler17
Protective Devices18
Separating and Non-Separating Protective Devices18
Warning Notices on the Labeler18
Safety Instructions19
Residual Risks20
Obligations of the Operator21
Approved Persons21
Personal Protective Equipment22
Workplaces for Operating Personnel23
Disposal23
Technical Specifications24
Information about Other Dimensions24
Performance Data25
Information Regarding the Operation25
Noise Emission25
Description of the Labeler26
Function and Scope of the Application26
General Overview27
Module Overview28
Identification of the Labeler Via the Nameplate30
Transport31
Delivery31
Scope of Delivery31
Transport and Unpacking31
Safety Instructions31
Storage Conditions33
Installation and Connection34
Safety Instructions34
Installation36
Requirements Regarding the Installation Location36
Positioning of the Labeler36
Attachment of the Labeler37
Connecting the Labeler37
Overview of the Connections on the Labeler38
Connection to the Mains Voltage39
Connection an Compressed Air40
Connection HMI-Display (X10)41
Label Sensor Connection (Optical Sensor) (X7)41
Connection Label Sensor (Ultrasonic Sensor) (X7)43
Product Detector Connection (X2)44
Rotary Encoder Connection (X5)45
Alarm Lamp Connection (X6)45
USB Port45
Network Connection (X20)45
End of Roll Warning Connection (Low Label)46
AUX in Connector (X11)47
AUX out Connector (X12)47
I/O Signal Interface (X9)48
Signal Description48
Settings and Commissioning49
Safety Instructions49
Settings49
Unwinder (Performance)50
Adjust the Pressure Roller51
Adjusting the Label Liner Brake52
Pressure Application Device Setting53
Loading the Label Material54
Unwinder (Mechanical)54
Unwinder (Performance and Motorized)55
Label Liner Brake56
Application56
Drive57
Rewinder (Mechanical)57
Rewinder (Motorized)58
Perform Label Calibration59
Initial Commissioning61
Zerodowntime and Alternating Operation62
Description62
Function63
Setting the Zerodowntime / Alternating Operation63
Twin Label Mode66
Operation67
Safety Instructions67
Switching the Labeler On/Off67
Labeling Operation Start68
Stopping Labeling Mode68
Decommissioning the Labeling System69
Indicator Lamps Control Unit70
Control Unit Drive Module70
Unwinder (WAC05) and Rewinder (WAC06)70
HMI Display71
Function of the Control Elements71
Status Leds72
Presentations and Operation of the Menus72
Password Protection73
Menu Structure74
Status Menu76
Manual Feed77
Temporary Setting Options78
Countdown" (Set Count Down)78
Configuration Menu79
Configuration Selection79
Speed80
Trigger Delay80
Label Position80
Label Length81
Label Gap81
Labels Burst (Label Per Trigger)81
Label Distance81
Label Skip82
Trigger Blank82
Ramp82
Stop Ramp83
Speed Control83
Sync Start83
Sync Length84
Pre Feed85
Parameter List Configuration85
Service Menu86
Automatic Label Calibration (Teach)86
Reset Lab. Counter87
Event Data87
Diagnosis (IO-Status)88
System Menu89
Software Version (SW-Version)89
IP Address89
Gate-Way89
IP Address Link90
PLC IP Address90
Time/Date90
Language90
Metric / Imperial91
Machine Parameters91
Maintenance and Repair92
Safety Instructions92
Recommended Cleaning Agents93
Daily Maintenance/Repair (after Approx. 8 Operating Hours)93
Weekly Repair/Maintenance (after Approx. 40 Operating Hours)94
Half-Yearly Maintenance/Repair (after Approx. 1000 Operating Hours)95
Annual Repair/Maintenance (after Approx. 2000 Operating Hours)95
Cleaning Instructions96
Cleaning of Sensors97
Cleaning of the Deflection Rollers98
Empty the Water Separator of the Compressed Air Supply99
Spare Parts100
Safety Instructions100
Wiring and Pneumatic Plans100
10. Troubleshooting101
Safety Instructions101
Mechanical Errors102
Correct the Settings after the Labeling Result104
Proper Labeling104
Error During the Labeling104
Error and Warning Messages106
Error Acknowledgment106
Error Messages107
Warnings108
11. Index109
Keywords from a to Z109
12. Declaration of Conformity112

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