Content 40058725 BTA Alpha HSM
Version: 12.19.17 Page 4 of 112 GB
Installation ....................................................................................................................... 36
Requirements regarding the installation location ......................................................................... 36
Positioning of the labeler .............................................................................................................. 36
Attachment of the labeler................................................................................................. 37
Connecting the labeler .................................................................................................... 37
Overview of the connections on the labeler ..................................................................... 38
Connection to the mains voltage .................................................................................................. 39
*2
Connection an compressed air ................................................................................................. 40
Connection HMI-Display (X10) .................................................................................................... 41
Label sensor connection (optical sensor) (X7) ............................................................................ 41
Connection label sensor (ultrasonic sensor) (X7) ........................................................................ 43
Product detector connection (X2) ................................................................................................ 44
Rotary encoder connection (X5) .................................................................................................. 45
Alarm lamp connection (X6) ......................................................................................................... 45
USB port ....................................................................................................................................... 45
Network connection (X20) ............................................................................................................ 45
End of roll warning connection (low label) ................................................................................... 46
AUX IN connector (X11)............................................................................................................... 47
AUX OUT connector (X12) .......................................................................................................... 47
I/O signal interface (X9) .............................................................................................................. 48
Signal description ......................................................................................................................... 48
7. Settings and commissioning ............................................................................. 49
Safety instructions ........................................................................................................................ 49
Settings ........................................................................................................................... 49
Unwinder (Performance) .............................................................................................................. 50
Adjust the pressure roller ............................................................................................................. 51
Adjusting the label liner brake ...................................................................................................... 52
Pressure application device setting ............................................................................................. 53
Loading the label material ............................................................................................... 54
Unwinder (mechanical) ................................................................................................................ 54
Unwinder (performance and motorized) ...................................................................................... 55
Label liner brake ........................................................................................................................... 56
Application .................................................................................................................................... 56
Drive ............................................................................................................................................. 57
Rewinder (mechanical) ................................................................................................................ 57
Rewinder (motorized) ................................................................................................................... 58
Perform label calibration .................................................................................................. 59
Initial commissioning ....................................................................................................... 61
ZeroDownTime and alternating operation ........................................................................ 62
Description ................................................................................................................................... 62
Function ....................................................................................................................................... 63
Setting the ZeroDownTime / alternating operation ...................................................................... 63
Twin label mode .............................................................................................................. 66
8. Operation ............................................................................................................. 67
Safety instructions ........................................................................................................................ 67
Switching the labeler on/off ............................................................................................. 67
Labeling operation start ................................................................................................... 68
Stopping labeling mode ................................................................................................... 68
Decommissioning the labeling system ............................................................................. 69
Indicator lamps control unit .............................................................................................. 70
Control unit drive module ............................................................................................................. 70
Unwinder (WAC05) and Rewinder (WAC06) ............................................................................... 70
HMI display ..................................................................................................................... 71
Function of the control elements .................................................................................................. 71
Status LEDs ................................................................................................................................. 72
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