Audi TT 2007 - Page 142

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– Lift differential -1- with the left hand.
– With the right hand, lift output shaft for 1st to 4th gears together
with selector rods -2- -arrow A-.
– At the same time, 2nd technician lifts input-, reverse- and out‐
put shaft for 5th/6th gear -3- together with selector rods out of
clutch housing -arrow B-.
Note
If necessary, differential can be shifted again in clutch housing
after lifting shafts.
– Drive out sealing ring for input shaft using sleeve -30-21- .
Note
Grooved ball bearing on input shaft must always be replaced
⇒ Item 6 (page 180) .
Assembling
• A new grooved ball bearing must be pressed on to input shaft
⇒ Item 6 (page 180) .
• Tightening specifications
⇒ “2.12 Transmission Housing and Shift Mechanism Assem‐
bly Overview”, page 77 .
– First insert input shaft -1-, output shaft for 5th/6th gears -2-
together with selector rod -3-, shift fork -4- and reverse shaft
-5-.
– Insert differential -1-.
Note
A 2nd technician is required for further installation of shafts into
clutch housing.
– As shown in illustration, take output shaft for 1st to 4th gears
-3- with selector rods -4- in right hand.
– Lift the differential slightly with the left hand.
– At the same time, 2nd technician slightly lifts input shaft, output
shaft for 5th/6th gears and reverse gear -2- together with re‐
verse shaft.
– Now, insert the output shaft for 1st to 4th gears in direction of
-arrow-.
• Places of input shaft, output shafts and final drive gear/differ‐
ential must engage.
– Together with a 2nd technician, place the shafts and the dif‐
ferential into their bearing seats.
Audi TT 2007 ➤
Manual Transmission - Edition 10.2009
136 Rep. Gr.34 - Controls, Housing