BRP 2995 Johnson - Gearcase

GEARCASE
GEARCASE
TABLE OF CONTENTS
SERVICE CHART ................................................................... 196
PROPELLER
............................................................ .. . .. ..... 198
INSPECTION ......••.....•..•..............•.................•..........•....... 198
INSTALLATION •.....••........•...••.....•..••.•................................ 198
LUBRiCANT
....................................................................... 198
DRAINING •.....•...•....................•...................................... 198
INSPECTION ....••..••..............................................•.....•.. ..• 198
FILLING .......••....••..•••................•....•..... •• ..•.... .. .....•....•.. . 199
LEAK TEST ....................................................................... 199
REMOVAL AND
INSTALLATION .................................................. .... 200
REMOVAL ........•....•....•.....•.•.•..•.•.•.•...... ... ....................... 200
INSTALLATION .....•.....•........•...........•.............. . •....•... .. ..•.... 201
CLUTCH ADJUSTMENT .....................•............•.•.....•.......•......... 201
WATER PUMP .................................................................. ... 202
DISASSEMBLY •...••...•.•.•...••.•....•.•••.•••.•....•...... •. ...... ........... . 202
INSPECTION ...........••...••....••. • . . •••...•........•......... .. ............. 203
ASSEMBLY .......•....•.........•.•....••..................••.••. .. . ........... 203
DISASSEMBLY
................................................................ .... 205
PROPELLER SHAFT BEARING HOUSING COMPONENTS ...•......•.•••..................... 206
SHIFT ROD COMPONENTS .••.•••.....•• • .•.••...........................•.......... 207
PINION BEARING •........•.......................•..•.•...•........•......... ... . 208
CLEANING
AND INSPECTION .............................. ... ...... .. ............... 208
ASSEMBLY
...................................................................... . 209
PINION BEARING •...••.....••.........••...•.•...•...•..............••.. . ... ..... 209
SHIFT ROD/SHIFT CAM ASSEMBLY ...•.•..•.•.••.....•...........•••...•.............. 210
PROPELLER SHAFT ••...•••.••••.•.•.•...••.•...•.........••.•...• •• .............. 210
FORWARD GEAR ••.•••.•..•.•••..•.•.••••..•..•••......• .• .....•.......•......... 211
PINION GEAR AND DRIVESHAFT .................•...•..... .. ................•. ...•. . 211
PROPELLER SHAFT BEARING HOUSING .....••...•••••••....•......•..•••....•......... 212
SHIMMING ADJUSTMENTS .......................................................... 213
SHIMIWASHER POSITIONS .............•........•......•............................ 213
FORWARD GEAR/PINION GEAR ...........•....•.•..•...........•... .• .............•• 214
PINION GEAR/REVERSE GEAR ............••.....••••....... • .....••................. 215
PROPELLER SHAFT THRUST PLAY ........•.••.•...•............•............. ..•... . 215
NOTES .................................................................... ...... . 216
195
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