Install cylinder head cover gasket and cylinder
head cover. Tighten cover screws 84
in
. Ibs. (10
N·m).
1. Cylinder head cover
004499
2. Cover screws
POWERHEAD
REMOVAL AND
INSTALLATION
Final
Assembly
Checks
Install ignition and electrical components. Refer to
COMPONENT SERVICING
on
p.
101.
Install
the manual starter. Refer to Starter
INSTALLATION
on
p.
223.
Install fuel system components. Refer to FUEL
SYSTEM
on
p.
107.
Confirm correct wire and hose routing. Refer
to
WIRE/HOSE ROUTING
on
p. 225.
Fill crankcase with recommended
engine oil.
Refer to
Engine
Oil
on
p.
52
.
Install side covers. Refer to side cover Removal
and
Installation
on
p. 180.
Check for fuel, oil, or water leaks.
6 WARNING 6
Failure
to
check
for
fuel leakage
could
allow
a leak
to
go
undetected,
resulting
in
fire
or
explosion.
IMPORTANT:
To
avoid permanent powerhead
damage, instruct operator to repeat the
original
outboard break-in procedure, as described
in
the
Operator's
Guide, before putting outboard back
into
normal service.
139
I
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