BRP 2995 Johnson - Maintenance

MAINTENANCE
MAINTENANCE
TABLE OF CONTENTS
INSPECTION AND MAINTENANCE SCHEDULE .......................................... 46
10-HOUR INSPECTION ............................................................... 48
ANTI-CORROSION PROTECTION ...................................................... 48
SACRIFICIAL ANODES .....•........•...•......••.•.•............................... 48
TESTING PROCEDURE - CONTINUITY ....................•.........•••.........•••...... 49
BONDING WIRES ..........•.•.......... . .••.•.••.•................................ 49
METALLIC COMPONENT PROTECTION .•........•.•.••.•................................ 49
EXTERIOR FINISHES .•................................•.........•.................. 49
COOLING SYSTEM .................................................................. 50
FLUSHING .......•..•.•..•....•..........•........•..•.•..•.........•............ 50
WATER INTAKE SCREEN ....•...........................••..•....•.•................ 50
WATER PUMP ..................................................•................. 50
FUEL SYSTEM ...................................................................... 51
BREATHER AND FUEL LINE ..•.•.••...•....•.•..••.............................•..•.. 51
FUEL FILTER .....................................•.....••........................ 51
BATTERy .......................................................................... 51
LUBRiCATION ...................................................................... 52
ENGINE OIL ......•........••....•.•.••.•.•.•.•...............•..........••....... 52
ENGINE OIL FILTER .................•....................•.••..••..•...•.•.•....... 53
GEARCASE LUBRICANT ........................•...............•...•.••..•.•........ 54
LINKAGES AND FITTINGS ................................••.•.•..................... 55
SPARK PLUGS ..................................................................... 56
VALVE CLEARANCE ................................................................ 56
MEASUREMENT .•.................•.•....•.•.•.••.............................•... 56
ADJUSTMENT ........•.••........•.•.•.....................••..••..•••••......... 57
TIMING BELT ....................................................................... 58
IDLE SPEED ........................................................................ 61
IGNITION TIMING ................................................................... 61
STORAGE ......................................................................... 62
FUEL SYSTEM TREATMENT .....•.•.......••.•.•.••.•...........•..••.••••.••••...... 62
INTERNAL ENGINE TREATMENT .....................•.•.........................•..... 62
ADDITIONAL RECOMMENDATIONS ..........•............•...•••.•..................... 62
PRE-SEASON SERVICE .............................................................. 63
CRANKCASE OIL ................................•.••.............................. 63
GEARCASE LUBRICANT .••....•..•.•......•.•.••••...........•..••..••...•.......... 63
OPERATIONAL CHECKS ..............................•.•.•.•.•..............••..•... 63
FUEL SYSTEM ....•...................................•........................... 63
SUBMERGED
ENGINES ............................................................. . 63
ENGINE DROPPED OVERBOARD (NOT RUNNING) ..............•........................... 63
ENGINE DROPPED OVERBOARD (RUNNING) ..................•.•...............•......... 64
ENGINE DROPPED OVERBOARD (IN SALT WATER) .....•..•...........................•.•.. 64
PROLONGED SUBMERSION (FRESH OR SALT WATER) ..........•.•.............•........... 64
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