Entron EN1000 series User Manual

Page 6 • 700120S • ENTRON Controls, LLC.
TABLE OF CONTENTS (cont.)
9.1.4 UPSLOPE AND DOWNSLOPE WITH CHAINED MODE ......................................... 107
9.1.5 BUTT WELD WITH CHAINED MODE ....................................................................... 108
9.1.6 FORGE DELAY WITH CHAINED MODE .................................................................. 108
9.2 SEAM MODE EXAMPLES ........................................................................................ 110
9.2.1 CONTINUOUS SEAM MODE ..................................................................................... 110
9.2.2 INTERMITTENT SEAM MODE .................................................................................. 110
9.2.3 WELD CURRENT DELAY .......................................................................................... 110
9.2.4 SEAM MODE
S.E.S.E.
S.E.S.E.
S.E.=
0606
0606
06 .................................................................................................. 111
9.3 BRAZING APPLICATION .......................................................................................... 112
9.3.1 AUTOMATIC BRAZING MODE .................................................................................. 112
9.3.2 MANUAL BRAZING MODE ........................................................................................ 112
9.4 SQUEEZE DELAY APPLICATION ............................................................................. 113
9.4.1 SQUEEZE DELAY OPERATION ................................................................................ 113
9.4.2 SQUEEZE DELAY PROGRAMMING ......................................................................... 113
9.5 RETRACTION APPLICATION ................................................................................... 114
9.5.1 MOMENTARY CLOSURE........................................................................................... 114
9.5.2 MAINTAINED CLOSURE ............................................................................................115
9.5.3 AIR OVER OIL RETRACTION.................................................................................... 117
9.6 MULTIPLE SCHEDULE OPERATION ....................................................................... 122
9.7 PROCESS OUTPUT
2626
2626
26 ............................................................................................. 123
9.7.1 VALVE 1 – WELDING HEAD SOLENOID OUTPUT FOR ELECTRODES ............... 123
9.7.2 VALVE 2 – MAGNETIC ISOLATION CONTACTOR OUTPUT CR1 ......................... 124
9.7.3 VALVE 3 – ALARM OUTPUT CR2 ............................................................................ 124
9.8 HALF CYCLE CURRENT MONITORING.................................................................. 125
9.8.1 ENABLE HALF CYCLE WELDING ............................................................................ 125
9.8.2 PROGRAM A HALF CYCLE WELD ........................................................................... 125
9.8.3 ENABLE CURRENT MONITORING .......................................................................... 125
10.0 OPTIONS FOR EN1000 AND EN1001 SERIES CONTROLS ....................... 126
10.1 MM2 MEMORY MODULE ......................................................................................... 126
10.2 INTEGRATED PRESSURE SENSE AND CONTROL SYSTEM ............................... 126
10.3 24 VDC VALVE OUTPUTS ........................................................................................ 127
10.4 CURRENT SENSORS............................................................................................... 127
10.5 PROGRAM LOCKOUT KEY SWITCH ...................................................................... 127
10.6 1 OF 7 VALVE EXTENSION BOARD ........................................................................ 127
10.7 SCHEDULE SELECT S49 OPTION .......................................................................... 127
10.8 RS485 OPTIONS ...................................................................................................... 127
10.9 ENLINK 1000/1001 SOFTWARE .............................................................................. 128
10.10 REMOTE TERMINAL RT4jr. ...................................................................................... 128
10.11 ISOLATED ADAPTERS – S485 AND U485 .............................................................. 128
10.12 RS232 OPTIONS ...................................................................................................... 128
10.13 HALF-CYCLE OPTION ............................................................................................. 128
11.0 ERROR CODES AND TROUBLESHOOTING ............................................... 129
11.1 ERROR CODES ........................................................................................................ 129
11.2 TROUBLESHOOTING .............................................................................................. 131
11.3 TROUBLESHOOTING GUIDE .................................................................................. 134
11.4 WELD CONTROL WITH OPTIONS BLOCK DIAGRAM ........................................... 136
12.0 WARRANTY AND SERVICE .......................................................................... 137
APPENDICES
APPENDIX A ERROR CODES ........................................................................................... 138
APPENDIX B PROGRAMMING AND SETUP .................................................................... 139
APPENDIX C S49 SCHEDULE SELECT OPTION INSTALLATION ................................... 146
APPENDIX D WELDSAFE 5000 ......................................................................................... 149
APPENDIX E EN1000/EN1001 BENCH CONTROLS ........................................................ 154
APPENDIX F EN1003 THREE PHASE DC CONTROLS ................................................... 158
APPENDIX G EN1000 SERIES RESPONSE TIMES .......................................................... 161
APPENDIX H IMU MOUNTING OPTIONS ......................................................................... 162
APPENDIX I PROGRAMMING WORKSHEETS ............................................................... 164

Entron EN1000 series Specifications

General

Brand	Entron
Model	EN1000 series
Category	Controller
Language	English