8
Table of Contents
Introduction ....................................................... 1
Safety instructions............................................ 2
1. Cautions regarding the installation
location .......................................................... 2
2. Cautions for installation work ...................... 3
3. Cautions for maintenance, inspection and
servicing ........................................................ 4
Warning Sticker ................................................. 5
Chapter 1 Introduction
z Specifications ............................................. 10
x Dimensions ................................................. 11
c Part Names and Functions ........................ 12
v Work Flow .................................................... 15
b Options ........................................................ 16
Chapter 2 Description of Operation
z Paper Feed Unit .......................................... 18
x CCD Mechanism ......................................... 30
c Margin Slitter............................................... 32
v Guillotine Cutter Unit ................................. 34
b Creaser Unit ................................................ 35
n Center Slitter ............................................... 37
m Paper Eject Tray .......................................... 39
, Main Drive ................................................... 40
. Skew Adjustment Mechanism ................... 43
⁄0 BAR CODE .................................................. 44
⁄1 REGISTER MARK ....................................... 45
Chapter 3 Mechanical
z Exterior ........................................................ 49
x Feed Section ............................................... 52
c CCD Section................................................ 59
v Margin Slitter Section................................. 60
b Cutter Section ............................................. 67
n Creaser Section .......................................... 69
m Center Slitter Section ................................. 71
, Driving Section ........................................... 79
. Electric Section........................................... 85
Chapter 4 Standard Adjustments
z LCD Panel.................................................... 94
x Slitter Position ............................................ 95
c Cutter Registration ..................................... 98
v Creaser Calibration .................................. 100
b CCD Horizontal Line Alignment .............. 102
n Adjusting Crease Depth........................... 104
m Feed Solenoid Adjustment ...................... 105
, Gate Solenoid Adjustment (Without the
DC-545HC)................................................. 106
. Cutter Assembly Perpendicularity
Adjustment................................................ 107
⁄0 Creaser Perpendicularity Adjustment .... 108
⁄1 CCD Vertical Line Alignment ................... 109
⁄2 Elevator Switch Height Adjustment ........ 111
⁄3 Cover Switch (AF-100 : 1 position,
DC-545 : 2 positions) ................................ 112
⁄4 Shutter Solenoid....................................... 113
⁄5 Creaser Sensor Plate Adjustment........... 118
Chapter 5 Maintenance Checks
z Cleaning and Oiling.................................. 120
x Periodic Maintenance Check List............ 120
Chapter 6 Troubleshooting
z Troubleshooting Guide ............................. 124
x Error Display ............................................. 132
Chapter 7 Help Mode
z HELP Mode List ........................................ 140
x Functions and operation procedures for
each HELP mode ...................................... 141
c HELP Description ..................................... 142
v Select Language for Displays ................. 150
Chapter 8 Miscallaneous
z Job List...................................................... 152
x
Position and Function of Electronic Parts ..
156
c Overall Wiring Diagram ............................ 161
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