2.20
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM ACTION
Shift Linkage Inspect, lubricate, adjust
D
Steering
Lubricate
XU Front / Rear Stabilizer Bars
Lubricate and inspect bushings
D Throttle Pedal
Inspect for free movement; replace pedal as needed
Throttle Body Intake Ducts/Flange Inspect duct for proper sealing/air leaks
Drive Belt
Inspect; adjust; replace as needed
Cooling System Inspect coolant strength seasonally; pressure test system yearly
XU Radiator
Inspect; clean external surfaces
XU
Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
D / E
Fuel System
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel line / rail,
and fuel pump; replace rubber lines every two years
XU
Cooling Hoses Inspect for leaks
XU
Engine Mounts Inspect
Exhaust Muffler / Pipe Inspect
Drive Shafts
Remove and grease
D / E
Spark Plug Inspect; replace as needed
XU
Wiring
Inspect for wear, routing, security; inspect connectors subjected to water,
mud, etc.
XU / D
Clutches (Drive and Driven) Inspect; clean; replace worn parts
D
Front Wheel Bearings Inspect; replace as needed
XU Shock Seals
Visually inspect shock seals
XU / D Shocks
See dealer for oil change/seal inspection.
Suspension Bushings Inspect; replace if necessary
When the vehicle goes beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval
process over.
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