9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
1.27
PART DESCRIPTION
TORQUE
SPECIFICATION
Exhaust Headpipe
Mounting Bolts
18 lb-ft (24 Nm)
Exhaust Headpipe to
Silencer
Exhaust Stud
21 lb-ft (28 Nm)
Flywheel Retaining Bolt 129 ft-lbs (175 N·m)
Intake Duct Clamps 24 lb-in (3 Nm)
Lower Intake Plenum
Fastener
22 lb-ft (30 Nm)
Oil Cooler Retaining Bolts 7 lb-ft (10 Nm)
Oil Pump Mounting Bolts 7 ft-lbs (10 N·m)
Oil Pump Pick-Up
Retaining Screws
7 ft-lbs (10 N·m)
Oil Sump Cover Bolts
(M6)
9 lb-ft (12 Nm)
Oil Sump Cover Bolts
(M8)
26 ft-lbs (35 N·m)
One Way Clutch
Retaining Screws
9 ft-lbs (12 N·m)
Outer Silencer Shield
Fasteners
10 ft-lbs (Nm)
PVT Outer Cover
Fasteners
4.5 lb-ft (6 Nm)
Spark Arrestor Fastener 8 ft-lbs (11 Nm)
Spark Plug 9 lb-ft (12 Nm)
Starter Motor Bolts
7 lb-ft (10 Nm)
Stator Cover Screws
9 ft-lbs (12 N·m)
Thermostat Cover Bolts
7 lb-ft (10 Nm)
Transmission Joint
Bracket Bolts
44 lb-ft (60 Nm)
Water Pump Cover Bolts 7 lb-ft (10 Nm)
Water Pump Impeller Bolt 7 lb-ft (10 Nm)
Water Pump Mounting
Bolts
7 lb-ft (10 Nm)
Valve Cover Bolts
7 lb-ft (10 Nm)
CHAPTER 4 - ENGINE ELECTRICAL
PART DESCRIPTION
TORQUE
SPECIFICATION
APS Mounting Fasteners 8 lb-ft (11 Nm)
CPS Retaining Bolt 9 lb-ft (12 Nm)
PART DESCRIPTION
TORQUE
SPECIFICATION
ECT Sensor
17 lb-ft (23 Nm)
ECU Retaining Screws 24 lb-in (2.7 Nm)
ETC Housing Retaining
Bolts
5 lb-ft (7 Nm)
Ignition Coil Retaining
Bolt
8 lb-ft (11 Nm)
Intake Boot Clamp 49 lb-in (5.5 Nm)
Oxygen Sensor 13 lb-ft (18 Nm)
Spark Plug 9 lb-ft (12 Nm)
T-MAP Mounting Bolt 40 lb-in (4.5 Nm)
CHAPTER 5 - FUEL SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Carbon Canister Fastener
EVAP Models
72 in-lbs (8 Nm)
Carbon Canister Filter
Fastener
EVAP Models
72 in-lbs (8 Nm)
Close-Off Panel
Fasteners
3.5 lb-ft (5 Nm)
Console Fasteners
3.5 lb-ft (5 Nm)
Fuel Pump Nut 70 lb-ft (95 Nm)
Fuel Rail Mounting Bolts 8 lb-ft (11 Nm)
Purge Valve Bracket
Fastener
EVAP Models
72 in-lbs (8 Nm)
Seat Base Frame Front
Fasteners
10 lb-ft (14 Nm)
Seat Base Frame Rear
Fasteners
30 lb-ft (41 Nm)
CHAPTER 6 - PVT SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Drive Clutch Cover Bolts
9 ft-lbs (12 N·m)
Drive Clutch Retaining
Bolt
96 lb-ft (130 Nm)
Drive Clutch Shift Weight
Fasteners
20 in-lbs (2 N·m)
Drive Clutch Spider
Assembly
290 ft-lbs (393 N·m)
GENERAL INFORMATION
1
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