Polaris General XP 2021 User Manual

1.28
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
PART DESCRIPTION
TORQUE
SPECIFICATION
(Apply 0.4 mL Loctite®
7088 Primer and 0.4 mL
Loctite® 620™)
Drive Clutch Spider Jam
Nut
250 ft-lbs (339 N·m)
(Apply 0.1 mL Loctite®
7088 Primer and 0.1 mL
Loctite® 620™)
Driven Clutch Helix
Retaining Screws
48 in-lbs (5 N·m)
Driven Clutch Retaining
Bolt
43 lb-ft (61 Nm)
PVT Air Inlet/Outlet Clutch
Duct Fasteners
6 lb-in (0.7 Nm)
PVT Band Clamp 24 in-lbs (8 Nm)
PVT Clutch Cover Shield
Fasteners
75 lb-in (8 Nm)
PVT Hose Clamp 35 in-lbs (8 Nm)
PVT Inner Cover
Fasteners
10 lb-ft (14 Nm)
PVT Intake Hose Bracket
Fastener
3.5 lb-ft (4.7 Nm)
PVT Outer Cover
Fasteners
4.5 lb-ft (6 Nm)
CHAPTER 7 - TRANSMISSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Bearing Cover Retaining
Fasteners
9 ft-lbs (12 Nm)
Bellcrank Nut
14 ft-lbs (19 Nm)
Differential Ring Gear
Fasteners
Bevel Differential
28 ft-lbs (38 Nm)
Engine / Transmission
Mounting Bolts Step 1–2
64 lb-ft (87 Nm)
Engine / Transmission
Mounting Bolts Step 3
5 lb-ft (7 Nm)
Engine / Transmission
Mounting Bolts Step 4–7
44 lb-ft (60 Nm)
Front Shifter Cable Jam
Nut
18 lb-ft (24 Nm)
Park Plate Fastener
9 ft-lbs (12 Nm)
Rear Mount Bracket
Fastener
20 ft-lbs (27 Nm)
PART DESCRIPTION
TORQUE
SPECIFICATION
Rear Shifter Cable Jam
Nut
13 lb-ft (18 Nm)
Rear Transmission
Isolator Fastener
40 lb-ft (54 Nm)
Rear Transmission Mount
Bracket Fasteners
22 lb-ft (30 Nm)
Sector Cover Fasteners
10 ft-lbs (14 Nm)
Shift Cable Nut
13 lb-ft (18 Nm)
Shift Fork Retainer
Fasteners
9 ft-lbs (12 Nm)
Snorkel Locking Fastener 9 ft-lbs (12 Nm)
Speed Sensor Fastener 10 ft-lbs (14 Nm)
Transmission Case Bolts
20 ft-lbs (27 Nm)
Transmission Fill / Drain
Plug
12 ft-lbs (16 Nm)
Turf Solenoid
25 ft-lbs (34 Nm)
CHAPTER 8 - FINAL DRIVE
PART DESCRIPTION
TORQUE
SPECIFICATION
Front Ball Joint Pinch
Bolts
42 lb-ft (57 Nm)
Front Ball Joint Pinch
Bolts
General XP
51 lb-ft (70 Nm)
Front Gearcase Fill /
Drain Plug
10 lb-ft (14 Nm)
Gearcase Cover Plate
Screws (Front)
9 ft-lbs (12 Nm)
Gearcase Mounting Bolts
(Front)
33 lb-ft (45 Nm)
Propshaft Support
Bearing Fasteners
33 lb-ft (45 Nm)
Rear Bearing Carrier
Fasteners
General XP
81 lb-ft (110 Nm)
Rear Lower Bearing
Carrier Mounting
Fastener
40 lb-ft (54 Nm) + 180°
Rear Upper Bearing
Carrier Mounting
Fastener
42 lb-ft (57 Nm)
Tie Rod End Nut
30 lb-ft (41 Nm) + 90°
GENERAL INFORMATION

Polaris General XP 2021 Specifications

General

Brand	Polaris
Model	General XP 2021
Category	Offroad Vehicle
Language	English