Polaris General XP 2021 User Manual

9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
1.29
PART DESCRIPTION
TORQUE
SPECIFICATION
Wheel Hub Castle Nuts
180 lb-ft (244 Nm)
Wheel Nuts
Aluminum Wheels
120 lb-ft (163 Nm)
Wheel Nuts
Steel Wheels
60 lb-ft (81 Nm)
CHAPTER 9 - STEERING / SUSPENSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Power Steering Unit
Cover Fasteners
42 lb-in (5 Nm)
Power Steering Unit
Fasteners
30 lb-ft (41 Nm)
Power Steering Unit
Mount Fasteners
18 lb-ft (24 Nm)
Steering Rack Fasteners 16 lb-ft (20 Nm)
Steering Shaft Pinch Bolt
(Upper)
30 lb-ft (41 Nm)
Steering Shaft to Power
Steering Pinch Bolt
(Lower)
30 lb-ft (41 Nm)
Steering Shaft to Rack
Pinch Bolt (Lower)
48 lb-ft (65 Nm)
Steering Tilt Assembly
Fasteners
40 lb-ft (54 Nm)
Steering Wheel Nut 65 lb-ft (88 Nm)
Tie Rod End Nut
30 lb-ft (41 Nm) + 90°
Tie Rod Jam Nut
25 lb-ft (34 Nm)
Tilt Steering Shock
Mounting Fasteners
7 lb-ft (10 Nm)
General / General 4 Suspension
Front Ball Joint Pinch
Bolts
42 lb-ft (57 Nm)
Front CV Shield
Fasteners
35 lb-in (4 Nm)
Front Inner Control Arm
Fasteners
42 lb-ft (57 Nm)
Front Shock Mounting
Fasteners
20 lb-ft (27 Nm) + 90°
Front Stabilizer Bar Link
Fasteners
40 lb-ft (54 Nm)
Front Stabilizer Bar Mount
Fasteners
20 ft-lbs (27 Nm)
PART DESCRIPTION
TORQUE
SPECIFICATION
Rear Inner Control Arm
Fasteners
40 lb-ft (54 Nm) + 90°
Rear Lower Bearing
Carrier Mounting
Fastener
40 lb-ft (54 Nm) + 180°
Rear Shock Mounting
Fasteners
20 lb-ft (27 Nm) + 90°
Rear Stabilizer Bar Link
Fasteners
42 lb-ft (57 Nm)
Rear Stabilizer Bar Mount
Fasteners
42 lb-ft (57 Nm)
Rear Upper Bearing
Carrier Mounting
Fastener
42 lb-ft (57 Nm)
General XP / General XP 4 Suspension
Front Ball Joint Pinch
Bolts
General XP
51 lb-ft (70 Nm)
Front CV Shield
Fasteners
General XP
35 lb-in (4 Nm)
Front Inner Control Arm
Fasteners
General XP
81 lb-ft (110 Nm)
Front Shock Mounting
Fasteners
General XP
51 lb-ft (70 Nm)
Front Stabilizer Bar Link
Fasteners
General XP
81 lb-ft (110 Nm)
Front Stabilizer Bar Mount
Fasteners
General XP
22 lb-ft (30 Nm)
Rear Bearing Carrier
Fasteners
General XP
81 lb-ft (110 Nm)
Rear Inner Control Arm
Fasteners
General XP
81 lb-ft (110 Nm)
Rear Shock Mounting
Fasteners
General XP
51 lb-ft (70 Nm)
Rear Stabilizer Bar Link
Fasteners
General XP
51 lb-ft (70 Nm)
Rear Stabilizer Bar Mount
Fasteners
General XP
44 lb-ft (60 Nm)
GENERAL INFORMATION
1

Polaris General XP 2021 Specifications

General

Brand	Polaris
Model	General XP 2021
Category	Offroad Vehicle
Language	English