Cylinder Head and Valves
02
020
49
DPSG,OUO1004,929 –19–16JUL99–6/15
RG9163A –UN–21JUL99
JDG1184-1-1 Tap
A—JDG1184-1-1 Tap
B—JDG1184-1-5 Tap Guide
13. Apply a generous amount of all-purpose grease to
JDG1184-1-1 Tap (A).
14. Position JDG1184-1-5 Tap Guide (B) over shaft of tap
to center tap in protector sleeve.
15. Tap at least five full threads in ID of injector sleeve
using a 5/8 in., 12-point socket and extension with a
ratchet or T-handle.
16. Once resistance increases on tap, reverse direction
and remove tap.
IMPORTANT: DO NOT remove protector sleeve from
nozzle sleeve after tapping screw
threads. Sleeve MUST BE removed as
an assembly with JDG1184-1-2 Screw
Adapter and JDG1184-1-4 Spacer to
contain shavings and protect fuel rail in
head.
17. Remove cap screw and EUI hold-down clamp from
protector sleeve. Do not remove sleeve at this time.
DPSG,OUO1004,929 –19–16JUL99–7/15
RG9164A –UN–21JUL99
Adapter and Spacer
RG9165 –UN–21JUL99
Remove Sleeve
A—JDG1184-1-2 Screw Adapter
B—JDG1184-1-4 Spacer
18. Thread JDG1184-1-2 Screw Adapter (A) with
JDG1184-1-4 Spacer (B) into threaded injector sleeve
finger tight. This will keep shavings out of fuel rail.
19. Thread D01300AA 2.2 kg (5 lb) Slide Hammer into
screw adapter.
20. Pull injector sleeve from cylinder. Remove puller
attachments from injector sleeve.
21. Remove injector sleeve packing from groove in
cylinder head using O-ring pick.
22. Thoroughly clean and dry protector sleeve for future
use. Clean remaining components as necessary.
CTM100 (06APR04)
02-020-49
P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=121
Continued on next page
To Next Page
Loading...