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RFL 9780
RFL Electronics Inc.
April 8, 2003
v
(973) 334-3100
WARNING!
POWER MUST BE TURNED OFF BEFORE
REMOVING OR INSTALLING ANY RFL 9780
MODULES. FAILURE TO DO SO MAY
RESULT IN COMPONENT DAMAGE.
4
6
Table of Contents
Main Page
Warning!
7
Table of Contents
7
List of Figures
10
List of Tables
15
Section 1: Product Information
21
Figure 2-1. Various Configurations of RFL 9780 Programmable FSK Powerline Carrier System
40
Introduction
40
Section 2. General Information
40
Purpose of Equipment
43
Purpose of this Manual
43
Features
44
Physical Description
45
System Specifications
45
Figure 2-2. Typical Channel Spacings RFL 9780 Programmable FSK Powerline Carrier System
48
Rfl 9780 Subassemblies
48
Terminal Configuration
48
Table 2-2. RFL 9780 Modules, General Information
49
Figure 2-3. Block Diagram of Typical RFL 9780 Tx/Rx Terminal
51
Figure 2-4. Block Diagram of Typical RFL 9780 Tx/Tx Terminal
51
Figure 2-5. Block Diagram of Typical RFL 9780 Rx/Rx Terminal
52
System Theory of Operation
55
Introduction
59
Section 3. Installation
59
Unpacking
59
Figure 3-1. Mounting Dimensions, RFL 9780 Programmable FSK Powerline Carrier System
60
Mounting
60
Ventilation
61
Connections
62
Figure 3-2. Rear Panel View of Typical RFL 9780 TX/RX Chassis (Dwg. No. D-106431-A)
67
Front Panel Controls and Indicators
68
Introduction
68
Jumpers and Switch Settings
68
Section 4. Operating Instructions
68
Figure 4-1. Controls and Indicators, RFL 9780 Front Panel
69
Table 4-1 Controls and Indicators, RFL 9780 Front Panel
70
Table 4-2 Controls and Indicator Information for RFL 9780 System Modules
71
Figure 4-2. Locations of Circuit Board Modules in a Typical RFL 9780 TX/RX Chassis
72
Input and Output Voltages
74
Power Supply Considerations
74
Receiver Functions
75
Transmit Functions
75
Initial Startup Procedure
79
Table 4-3 Input Attenuator Settings, RFL Interface Module
81
Introduction
82
Section 5. Maintenance
82
Removal and Replacement
83
Fuse Replacement
85
Corrective Maintenance
86
How to Arrange for Servicing
86
Table 5-1 Fuse Replacement Data, RFL 9780 Power Supply I/O Module
86
Description
87
Figure 6-1. RFL 9780 Logic Module
87
Section 6. Logic Module
87
Specifications
88
Table 6-1. 9780 DTT Application
89
Typical Configuration Settings
89
Table 6-2. 9780 PTT Application
90
Table 6-3. 9780 DCU Application
91
Controls and Indicators
92
Table 6-4. Controls and Indicators, RFL 9780 Logic Module
92
Figure 6-2. Controls and Indicators, RFL 9780 Logic Module
94
Table 6-5. Configuration of Bi-Polar Noise Detector
95
Table 6-6. Configuration of Pre-Guard Timer
95
Table 6-7. Configuration of Pre-Trip Timer
96
Table 6-8. Configuration of Unblock Trip Window Timer
97
Table 6-9. Configuration of Guard Hold Timer
97
Table 6-10. Configuration of Unblock Security Timer
98
Table 6-11. Configuration of Trip Hold Timer
98
Table 6-12. Configuration of Guard before Trip / Trip after Guard Timers
99
Table 6-13. Configuration of Alarm Pick-Up / Alarm Drop-Out Timers
100
Table 6 15. Configuration of Keying Modes
101
Table 6-14. Configuration of Power Boost Levels
101
Table 6-16. TX Trip Polarity
102
Table 6-17. Solid State Input Configuration
102
Table 6-18. RX Trip Polarity
102
Theory of Operation
103
Table 6-19. Valid States of 2F and 3F Signals
111
Figure 6-3 Receiver Logic Block Diagram (Figure Continues on Next Page)
113
Figure 6-4. Receiver Unblocking Function Logic (Part of Figure 6-3)
114
Figure 6-5. Unblocking Function Timing Diagram
114
Figure 6-6. Transmitter Logic Block Diagram
115
Figure 6-7. Component Locator Drawing, RFL 9780 Logic Module (Assembly No. 106490)
118
Figure 6-8. Schematic, RFL 9780 Logic Module (Dwg. No. D-106494-A) Sheet 1 of 2
119
Description
120
Figure 7-1. RFL 9780 Tx Logic Module
120
Specifications
121
Table 7-1. Typical Configuration Settings for 9780 DTT, PTT and DCU Applications
122
Typical Configuration Settings
122
Controls and Indicators
123
Table 7-2. Controls and Indicators, RFL 9780 Tx Logic Module
123
Figure 7-2. Controls and Indicators, RFL 9780 Tx Logic Module
124
Table 7-3. Configuration of Power Boost Levels
125
Table 7-4. Configuration of Keying Modes
126
Table 7-5. Trip Polarity
126
Table 7-6. Trip Polarity
126
Theory of Operation
127
Table 7-7. Valid States of 2F and 3F Signals for Trip "Down" and Trip "Up
128
Table 7-8. Transmitter Power Levels
129
Figure 7-3. Transmitter Logic Block Diagram
130
Table 7-9. Replaceable Parts, RFL 9780 Tx Logic Module Assemble No. 106490-1
131
Figure 7-4. Component Locator Drawing, RFL 9780 Tx Logic Module (Assembly No. 106490-1)
132
Figure 7-5. Schematic, RFL 9780 Tx Logic Module (Dwg. No. D-106494-1-B) Sheet 1 of 2
134
Description
135
Figure 8-1. RFL 9780 Transmitter Module
135
Section 8. Transmitter Module
135
Specifications
136
Figure 8-2. Transmitter Module Block Diagram
137
Theory of Operation
137
Figure 8-3. Block Diagram of a Basic DDS
138
Controls and Indicators
139
Table 8-1. Controls and Indicators, RFL 9780 Transmitter Module
139
Figure 8-4. Controls and Indicators, RFL 9780 Transmitter Module
140
Table 8-2. Replaceable Parts, RFL 9780 Transmitter Module Assembly No. 106505
142
Figure 8-5. Component Locator Drawing, RFL 9780 Transmitter Module
144
Figure 8-6. Schematic, RFL 9780 Transmitter Module (Dwg. No. D-106509-C) Sheet 1 of 2
145
Description
146
Figure 9-1. RFL 9780 Power Amplifier Module
146
Section 9. Power Amplifier Module
146
Specifications
146
Theory of Operation
147
Controls and Indicators
148
Figure 9-2. Controls and Indicators, RFL 9780 Power Amplifier Module
148
Table 9-1. Controls and Indicators, RFL 9780 Power Amplifier Module
149
Table 9-2. Replacement Parts, RFL 9780 Power Amplifier Module Assembly No. 106460
150
Figure 9-3. Component Locator Drawing RFL 9780 Power Amplifier Module
151
Figure 9-4. Schematic, RFL 9780 Power Amplifier (Dwg. No. C-106464-B)
152
Description
153
Figure 10-1. Typical RFL 9780 Output Filter Module (Without Reflected Power Meter Option)
153
Section 10. Output Filter Modules
153
Specifications
154
Controls and Indicators
155
Theory of Operation
155
Table 10-1. Controls and Indicators, RFL 9780 Output Filter Modules
156
Figure 10-2. Controls and Indicators, RFL 9780 Output Filter Modules (106530-1 to 106530-5)
157
Figure 10-3. Controls and Indicators, RFL 9780 Output Filter Modules (106530-11 to 106530-15)
157
Table 10-2. RFL 9780 Output Filter Modules, Frequency Ranges
158
Table 10-3. Replaceable Parts, RFL 9780 Output Filter Modules
159
Description
168
Section 11. Rf Interface Module
168
Specifications
168
Theory of Operation
169
Controls and Indicators
170
Table 11-1. Controls and Indicators, RFL 9780 RF Interface Module
170
Table 11-2. Programmable Filter Switch Selections
173
Table 11-3. Replaceable Parts, RFL 9780 RF Interface Module Assembly No. 106500
184
Description
189
Section 12. If/Bf Module
189
Specifications
190
Theory of Operation
190
Controls and Indicators
193
Table 12-1. Controls and Indicators, RFL 9780 IF/BF Module
193
Table 12-2. Receive Frequency Select Switches
194
Table 12-3. Replaceable Parts, RFL 9780 IF/BF Module Assembly No. 106495
196
Description
202
Section 13. Carrier Level Indicator Module
202
Specifications
203
Theory of Operation
204
Controls and Indicators
206
Table 13-1. Controls and Indicators, RFL 9780 Carrier Level Indicator
206
Table 13-2. Replaceable Parts, RFL 9780 Carrier Level Indicator Module
209
Table 13-3. Replaceable Parts, RFL 9780 Carrier Level Indicator Module
212
Table 13-4. Replaceable Parts, RFL 9780 Carrier Level Indicator Module
215
Description
221
Section 14. Limiter/Slicer Module
221
Specifications
222
Theory of Operation
222
Controls and Indicators
226
Table 14-1. Controls and Indicators, RFL 9780 Limiter/Slicer Module
226
Table 14-2. Replaceable Parts, RFL 9780 Limiter/Slicer Module
228
Introduction
234
Section 15. Sequence of Events/Irig-B Module
234
Sequence of Events/Irig-B Module
235
Table 15-1. RFL 9780 Sequence of Events Data Points
235
Table 15-2. Controls and Indicators for RFL 9780 SOE/IRIG-B Module
238
Table 15-3. Replaceable Parts, RFL 9780 SOE/IRIG-B Module Assembly No. 106480
239
Sequence of Events/Irig-B I/O Module
246
Table 15-4. Controls and Indicators for the RFL 9780 SOE/IRIG-B I/O Module
247
Table 15-5. Replaceable Parts, RFL 9780 SOE/IRIG-B I/O Module Assembly No. 106475-1
248
Establishing Communications
251
Introduction
251
Section 16. Using Rs-232 Ports to Access Rfl 9780 Soe Module
251
Viewing April Commands
252
Displaying April Help
254
Viewing the Values Display
254
The Programming Mode
260
Reading Parameter Settings
264
Viewing Configuration and Software Information
264
The Update Mode
265
The Sequence-Of-Events Mode
266
The Window Remote April Mode
269
Password Protection
270
Introduction
271
Section 17. I/O Modules
271
Table 17-1. RFL 9780 I/O Modules Application Information
274
Solid State Relay I/O Module
275
Table 17-2. Controls and Indicators, Solid State Relay I/O Module
276
Table 17-3. Replaceable Parts, RFL 9780 Solid State Relay I/O Module Assy No. 106435-3 & -4
278
Table 17-4. Replaceable Parts, RFL 9780 Solid State Relay I/O Module
278
Solid State Output I/O Module
285
Table 17-5. Replaceable Parts, RFL 9780 Solid State Output I/O Module
287
Solid State Input/Output I/O Module
295
Table 17-7. Controls and Indicators, Solid-State Input/Output I/O Module
296
Table 17-8. Replaceable Parts, RFL 9780 Solid-State Input/Output I/O Module
298
Dual Relay I/O Module
309
Table 17-10. Controls and Indicators, Dual Relay I/O Module
310
Table 17-11. Replaceable Parts, RFL 9780 Dual Relay I/O Module
311
Alarm Relay I/O Module
315
Table 17-12. Alarm Outputs
315
Table 17-13. Replaceable Parts, RFL 9780 Alarm Relay I/O Module
316
Input/Alarm I/O Module
321
Table 17-14. Replaceable Parts, RFL 9780 Input/Alarm I/O Module
323
Line I/O Modules
335
Table 17 16. Setting Programmable Jumpers on Line I/O Modules
337
Table 17-17. Replaceable Parts, Line I/O Modules 106585-1 Thru 106585-9 (See Note 1)
337
Table 17-18. Replaceable Parts, TX/TX RF Line I/O Module (106590)
353
Table 17-19. Replaceable Parts, RX/RX RF Line I/O Module
357
External Power Amp I/O Module
361
Table 17-20. Logic Straps
362
Table 17-21. Logic Straps
362
Table 17-22. Replaceable Parts, RFL 9780 External Power Amp I/O Module
363
Introduction
366
Section 18. Hybrid Modules
366
Hybrid Module
367
Table 18-1. Replaceable Parts, RFL 9780 X-Hybrid Module. Assembly No. 106630-1 and -2
370
Table 18-2. Replaceable Parts, RFL 9780 X-Hybrid Module. Assembly No. 106630-1 and -2
370
Skewed Hybrid Module
374
Table 18-3. Controls and Indicators, RFL 9780 Skewed Hybrid Model
377
Table 18-4. Replaceable Parts, RFL 9780 Skewed Hybrid Module
378
Dual Hybrid Module
382
Table 18-5. Controls and Indicators, RFL 9780 Dual Hybrid Module
385
Table 18-6. Replaceable Parts, RFL 9780 Dual Hybrid Module
387
Introduction
391
Section 19. Power Supply Module & Power Supply I/Omodule
391
Power Supply Module
392
Table 19-1. Characteristics of RFL 9780 Power Supply Module
392
Table 19-2. Controls and Indicators, RFL 9780 Power Supply Module
395
Table 19-3. Replaceable Parts, RFL 9780 Power Supply Module
397
Power Supply I/O Modules
409
Table 19-5. Characteristics of RFL 9780 Power Supply I/O Modules
409
Table 19-6. Controls and Indicators, RFL 9780 Single Power Supply I/O Module
410
Table 19-7. Replaceable Parts, RFL 9780 Single Power Supply I/O Module
411
Table 19-8. Controls and Indicators, RFL 9780 Dual Power Supply I/O Module
415
Table 19-9. Replaceable Parts, RFL 9780 Dual Power Supply I/O Module
416
Introduction
419
Section 20. Chassis Assembly
419
Table 20-1. RFL 9780 Tx/Rx Chassis Assembly, Front View with Door Opened
419
Table 20-2. Replaceable Parts, RFL 9780 Tx/Rx Motherboard
420
Table 20-4. Replaceable Parts, RFL 9780 Rx/Rx Motherboard
424
Setting the J23 Programmable Jumpers
426
Section 21. Accessory Equipment
432
Section 22 Schematics
433
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