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SICK EtherCAT microScan3 User Manual

SICK EtherCAT microScan3
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Chec
k whether the machine or the protective device has been modified or manipu‐
lated so that the effectiveness of the protective device may be impaired.
Check the following points in particular.
°
Has the machine been retrofitted?
°
Have machine parts been removed?
°
Have modifications been made to the machine’s surroundings?
°
Are there any defective cables or open cable ends?
°
Have the protective device or its parts been dismantled?
°
Is the protective device damaged?
°
Is the protective device severely contaminated?
°
Is the optics cover contaminated, scratched or destructed?
°
Has the protective device’s alignment been changed?
°
Are there any objects (e.g. cables, reflective surfaces) in the protective field?
If one of the points applies, the machine should be shut down immediately. In this
case, the machine and the protective device must be checked by appropriately qualified
safety personnel.
4 P
ROJECT PLANNING
74
O P E R A T I N G I N S T R U C T I O N S | microScan3 – EtherCA 8025220/1L9Q/2023-08-14 | SICK
Subject to change without notice

Table of Contents

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SICK EtherCAT microScan3 Specifications

General IconGeneral
Scanning angle275°
InterfacesEtherCAT
Protection classIP65
Supply voltage24 V DC
Resolution for protective field30 mm
Operating voltage24 V DC
Scanning range5.5 m
Number of fields128
Number of monitoring cases128
Response time30 ms
Operating temperature0 °C to 50 °C
Field of applicationIndustrial safety
Light sourceInfrared laser, 905 nm
Connection typeM12
Weight1.2 kg

Summary

microScan3 ashndash EtherCAT ashndash Safety laser scanners

OPERATING INSTRUCTIONS

General instructions for operating the microScan3 safety laser scanner.

About this document

Target groups of these operating instructions

Identifies target audiences and relevant sections of the operating instructions.

Safety information

General safety notes

Provides essential safety information for the safe use of the laser scanner.

Product description

Device overview

Details the physical components and connections of the safety laser scanner.

Setup and function

Explains the operational principle and basic setup of the safety laser scanner.

Field types

Describes different types of protective fields the scanner can define and monitor.

Project planning

Assembly

Provides instructions and prerequisites for the safe mounting of the scanner.

Preventing unprotected areas

Details methods to avoid undetected areas around the scanner.

Calculating minimum distance

Explains how to calculate the required minimum distance for safety.

Project planning

Hazardous area protection

Describes setup for stationary hazardous area protection with horizontal scan plane.

Integration in the electrical control system

Details requirements for integrating the scanner into machine control systems.

Configuration

Safety Designer configuration software

Information on installing and using the Safety Designer software for configuration.

Network settings

Covers configuration of EtherCAT and Ethernet network parameters.

Monitoring plane

Defines the scan plane parameters for monitoring tasks.

Configuration

Object resolution

Specifies the minimum object size for reliable detection.

Multiple sampling

Configures how often objects are scanned for detection.

Fields

Describes how to configure protective, warning, and other fields.

Configuration

Using the field editor

Details the tools and process for drawing and configuring fields.

Monitoring cases

Explains how to define and manage monitoring cases for different machine states.

Assigning field sets

Describes how to assign created field sets to monitoring cases.

Configuration

Simulation

Allows visualization and testing of the configured safety functions.

Data output

Configures how data is output via UDP or TCP/IP.

Checking the configuration

Steps to verify the configuration before operating the device.

Commissioning

Safety

Safety precautions to be taken during the commissioning process.

Alignment

Describes options for precise alignment of the safety laser scanner.

Switching on

Details the device's startup process after power is applied.

Operation

Safety

Safety guidelines during operation of the machine and scanner.

Regular thorough check

Ensures safety functions are working correctly and protection is adequate.

Status indicators

Explains the meaning of LEDs and display information.

Maintenance

Safety

Safety precautions to be observed during maintenance tasks.

Regular cleaning

Procedure for cleaning the scanner's optics cover to ensure performance.

Replacing the optics cover

Instructions for replacing the scanner's optics cover and subsequent calibration.

Maintenance

Replacing the safety laser scanner

Steps for replacing a damaged or defective safety laser scanner unit.

Replacing the system plug

Instructions for replacing a damaged or defective system plug.

Regular thorough check

Ensures safety functions meet planned purpose and adequate protection.

Troubleshooting

Safety

Safety precautions to take when troubleshooting.

Detailed diagnostics using the display

Guide to accessing diagnostic information via the device's display.

Error indication on the display

Explains error codes, symbols, and troubleshooting steps shown on the display.

Troubleshooting

Diagnostics using Safety Designer

Details diagnostic tools available within the Safety Designer software.

Data recorder

Functionality for recording and analyzing device signals.

Event history

Displays information about the most recently stored important events.

Troubleshooting

Message history

Logs errors, warnings, and information with details and solutions.

EtherCAT status

Shows EtherCAT communication status and data interpretation.

Diagnostics using the control

Accessing PDOs and SDOs via the machine control for diagnostics.

Decommissioning

Disposal

Guidelines for the proper disposal of unusable devices.

Technical data

Variant overview

Details different product variants, protective field ranges, and type codes.

Protective field range

Specifies the effective protective field range based on variant and settings.

Response time

Defines the maximum time from event occurrence to switch-off signal.

Technical data

Sensing range

Effective sensing ranges for protective, reference contour, and contour detection fields.

Scanning range and object size for warning fields

Graphs showing scanning range vs. object size for warning fields.

Scanning range and required remission for warning fields

Graphs showing scanning range vs. required remission for warning fields.

Technical data

Data exchange in the network

Details network data communication protocols and objects.

Process data in detail

Provides detailed information on process data objects (PDOs).

Available data

Lists the available data for device inputs and outputs.

Technical data

Safety-related data in FSoE process data object 0x1,600: RxPDO Safe Small

Details safety-related data for RxPDO Safe Small (6-byte).

Safety-related data in FSoE process data object 0x1A00: TxPDO Safe Small

Details safety-related data for TxPDO Safe Small (6-byte).

Safety-related data in FSoE process data object 0x1,601: RxPDO Safe Large

Details safety-related data for RxPDO Safe Large (18-byte).

Technical data

Safety-related data in FSoE process data object 0x1A01: TxPDO Safe Large

Details safety-related data for TxPDO Safe Large (18-byte).

Non-safety-related EtherCAT process data object process 0x1B00: TxPDO Non Safe

Details non-safety EtherCAT process data for TxPDO Non Safe.

Service data objects (SDOs)

Provides read-only access to Service Data Objects (SDOs).

Technical data

Identity (0x1,018)

Provides identity information about the device.

Sync Manager Communication Type (0x1C00)

Defines Sync Manager communication types for PDO assignments.

Sync Manager 2 PDO Assignment (process data output, 0x1C12)

Details PDO assignments for Sync Manager 2 (output).

Technical data

Sync Manager 3 PDO Assignment (process data input, 0x1C13)

Details PDO assignments for Sync Manager 3 (input).

Safety Configuration Check (0x2,000)

Configures the safety configuration check behavior.

Current Error (0x2,100)

Provides information on the current error status.

Technical data

Operation time (0x2110)

Shows the operating time and current time information.

Config info (0x2,120)

Provides configuration information like device name and project name.

Device Info (0x2,130)

Retrieves device status, serial numbers, and firmware versions.

Technical data

FSoE Connection Communication Parameter (0x9,001)

Parameters for FSoE connection communication.

FSoE Connection Diagnosis (0xA000)

Provides diagnostic information for FSoE connections.

Modular Device Profile (0xF000)

Details the modular device profile information.

Technical data

Detected Module List (0xF050)

Lists detected modules of the device.

Device FSoE Slave Address (0xF980)

Specifies the FSoE slave address of the device.

Dimensional drawings

Provides detailed drawings of the device dimensions.

Required viewing slit

Specifies requirements for the viewing slit for panel installation.

Ordering Information

Scope of delivery

Lists the items included in the product package.

Ordering information

Provides part numbers and type codes for ordering the device.

Spare Parts

Safety laser scanner without system plug

Lists spare parts for the safety laser scanner unit.

System plug

Details the spare part number for the system plug.

Additional spare parts

Lists other available spare parts like optics cover and cover plate.

Accessories

Accessories for collision protection

Lists accessories specifically for collision protection applications.

Additional accessories

Information on other suitable accessories available from SICK.

Glossary

Collision protection field

Defines a field for detecting oncoming trucks to prevent collisions.

Monitoring case

Indicates the machine status to the sensor, typically assigned one field set.

Protective field

Area where objects are detected by the ESPE, triggering safety outputs.

Glossary

Reference contour field

Monitors environmental contours, triggers OFF state if parameters mismatch.

Scan cycle time

Time taken for the sensor to complete one scan of its detection area.

Warning field

Monitors larger areas than protective fields for simple switching functions.

Annex

Conformities and certificates

Information on obtaining declarations of conformity and certificates.

EU declaration of conformity

Excerpt of the EU declaration for product conformity.

Checklist for initial commissioning and commissioning

Checklist for manufacturers/installers for initial and regular ESPE checks.

Mounting methods for protection from interference from systems in close proximity

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