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SINUMERIK 804D sl
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Fundamentals
15.9 Spindle
data
CNC Part 1 (NCK, PLC, drive)
Commissioning Manual, 11/2006, 6FC5397-2AP10-2BA0
303
•
IS: DB31,... DBX2.2 (
spindle reset)
Literature
Function Manual Basic Functions; Spindl
es
302
304
Table of Contents
Main Page
Default Chapter
3
Preface
3
Table of Contents
7
1 Introduction
13
Commissioning Manuals for SINUMERIK 840D Sl
13
Principle Representation of SINUMERIK 840D Sl Components for Commissioning
15
Initial Commissioning Procedure
19
2 Safety Information
21
Danger Notices
21
ESD Notices
23
3 Requirements for Commissioning
25
General Prerequisites
25
Software and Hardware Requirements
26
Communication Interfaces
28
Commissioning Tool on PG/PC
29
Table 3-1 Network Configuration
29
4 Example Configuration
31
5 Power on and Boot up
33
Operating and Display Elements for Run-Up
33
NCK and PLC General Reset
35
Boot Completed
37
6 Connect PG/PC with the PLC
39
Start SIMATIC Manager
39
Setting up the Communication
40
7 PLC Commissioning
41
Creating a SIMATIC S7 Project
41
Creating a Project
42
Inserting a SIMATIC Station 300
43
Insert NCU 7X0 in HW Config
44
Configuring the Properties of the Network Interfaces
45
Insert NX in HW Config
51
End Hardware Configuration and Load to the PLC
53
Creating a PLC Program
54
Insert PLC Basic Program
54
Modifying Ethernet Machine Control Panel in OB100
56
Loading the Project to the PLC
57
Carry out NCK Reset
59
First Commissioning of the PLC Completed
61
8 Commissioning SINAMICS Drives
63
Introduction to Commissioning of SINAMICS Drives
64
Quick Commissioning NCU (Topology Takeover)
65
Quick Commissioning NX (Topology Takeover)
67
Activate the Factory Settings
69
Updating the Component Firmware
70
Commissioning Using a Drive Wizard
71
Parameterization of Infeed
72
Parameterization of the Drives
76
Drives with Externally Supplied Motor
77
Drives with SMI (Drivecliq)
84
Checking/Setting Power Supply Data Settings
90
Identification/Optimization "ALM > Infeed/Configuration
91
First Commissioning of SINAMICS Drive Ended
92
9 Commissioning Communication NCK<->Drive
93
Configuration Input/Output Address and Telegram
95
Configuration Setpoint/Actual Value
95
Commissioning Communication NCK<->Drive Completed
96
10 NCK Start-Up
97
Overview Commissioning NCK
97
System Data
97
Resolutions
97
Table 10-1 Resolutions: Machine Data
99
Normalization of Phys. Units of Machine Data and Setting Data
100
Table 10-2 Normalization of Phys. Units of Machine Data and Setting Data
100
Table 10-3 Bit Number and Index for User Definition
101
Table 10-4 Normalization of Phys. Units of Machine Data and Setting Data: Machine Data
102
Modifying Scaling Machine Data
103
Loading Default Machine Data
104
Switching over the Measuring System
105
Table 10-5 Switching over the Unit System: Machine Data
106
Traversing Ranges
107
Positioning Accuracy of the Control System
107
Table 10-6 Traversing Ranges
107
Table 10-7 Positioning Accuracy: Machine Data
107
Cycle Times
108
Table 10-8 Cycle Times: Machine Data
111
NCK Utilization
112
Velocities
114
Memory Configuration
116
Parameter Sets of Axis/Spindle
118
Table 10-9 Parameter-Set-Dependent Machine Data
119
Parameterize Axis Data
120
Incremental Measuring System Settings
120
Table 10-10 Incremental Measuring Systems: Machine Data
122
Table 10-11 Linear Measuring Systems: Machine Data
123
Parameterization of Absolute Measuring Systems
124
Table 10-12 Measuring Systems: Machine Data
125
DSC (Dynamic Servo Control)
126
Table 10-13 DSC: Machine Data
127
Rotary Axes
128
Table 10-14 Rotary Axes: Machine Data
128
Positioning Axes
129
Table 10-15 Rotary Axes: Setting Data
129
Table 10-16 Positioning Axes: Machine Data
129
Indexed Axes/"Hirth" Axes
130
Table 10-17 Positioning Axes: Interface Signals
130
Table 10-18 Indexing Axes: Machine Data
131
Position Controller
132
Speed Setpoint Matching
136
Drift Compensation
138
Velocity Matching (Axis)
138
Axis Monitoring
141
Axis Homing
149
10.5.12.1 Incremental Measuring System
149
Distancecoded Reference Marks
153
10.5.12.3 Absolute Encoders
155
10.5.12.4 Interface Signals and Machine Data
158
Parameterization of Spindle Data
161
Setpoint/Actual Value Channels of Spindle
161
Gear Stages
161
Spindle Measuring Systems
162
Speeds and Setpoint Adjustment for Spindle
164
Position Spindle
167
Synchronizing Spindle
168
Spindle Monitoring
170
Spindle Data
173
11 Optimize the Drive
177
12 Managing User Data
179
User Data Backup
180
User Data Backup/Series Commissioning
180
Preassignments When Saving PLC Data
181
Series Commissioning
182
13 Tips
185
Configuration of the Properties of the Network Interface for PROFIBUS
185
Separate NCK and PLC General Reset
188
Configuring the Communication between the PLC and the Drive
190
Integrating PG/PC into the Network (Netpro)
192
Integrating PG/PC into Netpro
193
PG/PC Interface Configuration
195
Assigning Interfaces
198
Loading the HW Config to NCU
201
Tips for Commissioning SINAMICS Drives
202
Component Exchange SINAMICS S120
202
Diagnostics for Pending Alarms
203
Drive Module Parameter RESET, Individual
204
Drive Module Version Display
204
Overview - Assignment of SINAMICS and NCK Machine Data for Communication Via PROFIBUS
206
Commissioning NX <-> Drive
208
Update the Component Firmware with a Macro
211
Configuration of the Drive with Macros
213
Drive Components Macro Call
214
Reading the Drive Topology
215
Check Topology
215
Drive-Object Assignment for PROFIBUS Connection
216
Configuring Data Sets and the PROFIBUS Protocol
219
PROFIBUS Machine Control Panel on the HMI
220
Overview PROFIBUS Machine Control Panel on the HMI
220
Configuration of the Properties of the Network Interface for PROFIBUS
220
Load GSD File (Contains Machine Control Panel)
223
Adding a Machine Control Panel and Handwheel in HW Config
223
Modifying PROFIBUS Machine Control Panel in OB100
225
14 Licensing
227
Import Licensing Terms
227
Overview
229
Web License Manager
230
Automation License Manager
230
License Database
230
CF Card and Hardware Serial Numbers
231
SINUMERIK License Key
233
Assigning Via Web License Manager
234
You Can Execute an Assignment Via Direct Access as Follows
234
You Can Execute an Assignment Via Customer Login as Follows
235
Assigning Via Automation License Manager
237
Function Overview
237
Installing the Automation License Manager
238
Enabling/Disabling SINUMERIK Plug-Ins
239
Assigning Parameters to the TCP/IP Communication with a Control System
240
How to Refresh the Navigation View: "Manage
243
Displaying the License Information of a Piece of Hardware
243
Creating a Control Image (Offline)
244
Performing a License Requirement Alignment for a Piece of Hardware
245
Transferring License Information for a Control Image (Offline) to a Control System (Online)
247
Internet Links
248
15 Fundamentals
249
Basic Information on SINAMICS S120
249
Rules for Wiring the DRIVE-Cliq Interface
249
Drive Objects (Do's) and Drive Components
251
BICO Interconnection
253
Transfer Telegrams
255
Structure of the Telegram with the Process Data for SINUMERIK 840D Sl
256
Process Data for Receiving and Sending
258
Control- and Status-Word Bits for NCK<->Drive Communication
260
NCK to Drive
260
Drive to NCK
262
Macros for Commissioning
265
Procedure for Calling ACX Macros
267
NCU 7X0 and Nx1X Terminal Assignment
270
PLC Program
274
Fundamentals of Creating a PLC User Program
277
Machine and Setting Data
278
Machine Data Fundamentals
279
Handling the Machine Data
281
Protection Levels
282
Protection Level Fundamentals
284
Axis Data
285
Axis Configuration
286
Axis Assignment
289
Axis Names
291
Setpoint/Actual Value Channels
293
Spindle Data
296
Spindle Modes
296
Default Mode Setting
298
Axis Mode
299
Appendix
305
Abbreviations
305
Small SINAMICS Glossary
307
Publication-Specific Information
312
Correction Sheet - Fax Template
312
Overview
314
Index
315
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