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Thermal Dynamics iCNC Performance User Manual

Thermal Dynamics iCNC Performance
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Thermal-Dynamics.com
®
24V
DC
INPUT VOLTAGE
Revision: AB Issue Date: February, 2016 Manual No.: 0-5401
iCNC PERFORMANCE
CNC CONTROLLER
Service and
Installation
Manual

Table of Contents

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Thermal Dynamics iCNC Performance Specifications

General IconGeneral
ConnectivityEthernet, USB
Control SystemiCNC
CompatibilityThermal Dynamics plasma cutters
DisplayLCD touchscreen
Operating ModesAutomatic, Manual
InterfaceTouchscreen
Program StorageInternal memory

Summary

SECTION 1: SAFETY

1.01 Safety Precautions - ENGLISH

Summarizes crucial safety precautions for operation and installation, covering personal protection and fire hazards.

SECTION 2: SPECIFICATIONS

2.1 System Description

Provides an overview of the iCNC Performance system's capabilities and intended use.

2.2 Specification

Details the technical specifications of the iCNC Performance unit, including hardware and software.

2.3 Dimensions

Presents the physical dimensions and weight of the iCNC Performance unit.

2.4 Basic System Layout

Illustrates the system's connections for inputs, outputs, motion, and communication.

2.5 Grounding and Cable Routing

Covers essential guidelines for proper grounding and routing of cables to ensure safety and performance.

2.6 Connector Locations

Identifies and describes the various connectors on the back of the iCNC Performance unit.

SECTION 3: I/O DESCRIPTIONS

3.1 General

Introduces the input/output connectors and how to configure them within the iCNC system.

3.2 J45 Inputs

Details the pin arrangement and functionality of the J45 input connector.

3.3 J46 Outputs

Explains the pin arrangement and functionality of the J46 output connector.

SECTION 4: MOTION

4.1 Motion in General

Provides an overview of motion control outputs for step/dir and analog speed signals.

4.2 J47 Servo Connector

Details the pin arrangement for the J47 servo connector.

4.3 J48 Encoder Connector

Details the pin arrangement for the J48 encoder connector.

4.4 Servo Connection Examples

Provides examples of connecting servo drives using analog speed and step/dir signals.

SECTION 5: INPUT POWER

5.1 Power Supply

Describes the optional 24VDC power supply and its connector requirements.

5.2 Power Connector

Details the pin arrangement for the main power connector.

SECTION 6: iHC

6.1 Lifter Specifications

Lists the specifications for the iHC lifter, including arc voltage and motor details.

6.2 Connector Locations

Identifies the connectors for Lifter (J54), Plasma (J55), and CNC (J53).

6.3 IO Example Connections

Illustrates example connections for inputs and outputs used with the iHC.

6.4 J54 Lifter

Details the pinout for the J54 Lifter connector.

6.5 J55 Plasma

Details the pinout for the J55 Plasma connector.

6.6 J53 CNC

Details the pinout for the J53 CNC connector.

6.7 iHC Software

Covers the software aspects of the iHC, including sequences and tabs.

SECTION 7: iCNC SETUP

7.1 Initial Checks

Outlines essential checks to perform before adjusting settings, ensuring proper connectivity.

7.2 Starting iCNC Setup

Guides on how to access and start the iCNC setup utility and enter administrator mode.

7.3 Motion, STEP/DIR

Covers motion configuration settings for the STEP/DIR drive mode.

7.4 Motion, Analog Speed

Details motion configuration settings for the Analog Speed drive mode.

7.5 I/O

Manages I/O settings, delays, and behavior for machine operations like limit switches and piercing.

7.6 Cutting Table Data

Configures settings related to the cutting table, including homing and limits.

7.7 Others

Covers miscellaneous settings such as backward hold, speed increments, and joystick behavior.

7.8 Backups

Explains procedures for backing up and restoring machine settings and system images.

7.9 Rotating Axis

Covers settings related to rotating axis functionality, currently marked for future use.

7.10 Hard Drive Lock

Details the hard drive lock feature for file system protection and clean boots.

SECTION 8: MAINTENANCE AND TROUBLESHOOTING

8.1 Maintenance

Outlines routine maintenance checks for buttons, cables, and connectors.

8.2 Troubleshooting

Provides guidance on diagnosing and resolving issues using the Machine Info screen.

APPENDIX A

A.1 Bios settings

Details how to access and configure BIOS settings for the iCNC Performance unit.

A.2 Setting up SDSK Series Motors

Guides on setting up Teknic SDSK-series motors using ClearPath MSP software.

APPENDIX B

B.1 Servo Adapter Card (optional)

Describes the optional servo adapter card and its dimensions.

B.1.2 Output Connectors

Details the output connectors, including mating connectors and specifications.

B.1.3 Encoder Connectors

Lists the connectors and pin arrangements for encoder connections.

B.1.4 Servo Connectors

Details the connectors and pin arrangements for servo connections.

B.1.5 Input Connectors

Lists the connectors and pin arrangements for input signals.

B.1.6 Teknic Connectors

Details the various Teknic connectors for motor control and power.

B.1.7 E-Stop Connectors

Explains the E-Stop connector pinout and functionality.

B.1.8 Servo Adapter Card Connection Example

Provides an example wiring diagram for the servo adapter card.

B.1.9 Servo Adapter Card Alternative Connections

Shows alternative connection methods for the servo adapter card.

B.2 Motors and Gearboxes

Details the specifications and dimensions of Teknic Nema23 motors and Neugart PLPE 70 gearboxes.

B.2.3 Teknic Nema34

Provides specifications and dimensions for Teknic Nema34 motors.

B.2.4 Neugart PLPE 90

Details specifications and dimensions for Neugart PLPE 90 gearboxes.

B.2.5 Lifter Motor

Shows the dimensions for the lifter motor.

B.2.6 75VDC Power Suply Dimensions

Presents the dimensions and pinout for the 75VDC power supply.

B.3 Thermal Dynamics A-Series Automation PCB

Describes the Automation Interface PCB, its connections, and features.

B.4 Cable Drawings

Illustrates various cable diagrams for connecting the iCNC Performance system.