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IMO HD2-3.7A-43 - User Manual

IMO HD2-3.7A-43
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INSTRUCTION MANUAL
HD2
AC Variable Speed Inverter Drives
IMO Precision Controls Ltd. www.imopc.com

Table of Contents

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Summary

INSTRUCTION MANUAL

HD2 AC Variable Speed Inverter Drives

Identifies the product as AC Variable Speed Inverter Drives.

Preface

HD2 Series Inverter

Introduces the HD2 series inverter and its high-performance capabilities.

1 Safety Precautions

1.1 What this chapter contains

Outlines the content of the safety precautions chapter.

1.2 Safety definition

Defines safety terms like Danger, Warning, and Note used in the manual.

1.3 Warning symbols

Explains various warning symbols used in the manual for safety.

1.4 Safety guidelines

Provides general safety guidelines for operating and handling the inverter.

1.4.1 Delivery and installation

Details safety precautions for the delivery and installation of the inverter.

1.4.2 Commissioning and running

Outlines safety guidelines for the commissioning and running of the inverter.

1.4.3 Maintenance and component replacement

Provides safety guidelines for maintenance and component replacement.

1.4.4 What to do after scrapping

Provides instructions on how to handle the inverter after its service life ends.

2 Quick Startup

2.1 What this chapter contains

Introduces the basic principles for quick installation commissioning.

2.2 Unpack inspection

Details the steps for inspecting the product after unpacking.

2.3 Application confirmation

Lists items to check before operating the inverter.

2.4 Environment confirmation

Lists items to check regarding the installation environment for the inverter.

2.5 Installation confirmation

Confirms the installation conditions of the inverter after it has been installed.

2.6 Basic commissioning

Outlines the basic commissioning procedures before operating the inverter.

2.7 Safety standard related data

Presents safety standard related data according to IEC/EN 61508 and ISO 13849.

3 Product Overview

3.1 What this chapter contains

Introduces the chapter's content on operation principles and product features.

3.2 Basic principle

Explains the basic operating principle of the inverter, including its circuit diagram.

3.3 Product specifications

Details the technical specifications of the inverter, including input, output, and performance.

3.4 Product nameplate

Shows an example of the product nameplate and explains its components.

3.5 Type designation key

Explains the type designation key used to identify product information.

3.6 Ratings of a single inverter

Provides a table of ratings for single inverter models.

3.7 Parallel inverter models

Lists models suitable for parallel inverter configurations.

3.8 Ratings of parallel products

Presents ratings for parallel inverter products.

3.9 Structure diagram

Shows a diagram illustrating the inverter's structure and components.

4 Installation Guidelines

4.1 What this chapter contains

Introduces the mechanical and electrical installation of the inverter.

4.2 Mechanical installation

Covers the mechanical aspects of installing the inverter.

4.2.1 Installation environment

Details the environmental requirements for proper inverter installation and operation.

4.2.2 Installation direction

Specifies the recommended installation direction for optimal heat dissipation.

4.2.3 Installation mode

Describes the three available installation modes for the inverter.

4.2.4 Single-unit installation

Provides installation dimensions and guidelines for a single inverter unit.

4.2.5 Multiple-unit installation

Provides installation dimensions and guidelines for multiple inverters installed in parallel.

4.2.6 Vertical installation

Details the process and notes for vertical installation of the inverter.

4.2.7 Tilted installation

Explains the procedure and requirements for tilted installation of the inverter.

4.3 Standard wiring of main circuit

Provides standard wiring diagrams for the main circuit of the inverter.

4.3.1 Wiring diagram of main circuit for a single inverter

Shows the main circuit wiring diagram for a single inverter unit.

4.3.2 Wiring diagram of main circuit for parallel inverters

Illustrates the main circuit wiring diagram for parallel inverter installations.

4.3.3 Main circuit terminal diagram

Displays the terminal diagrams for the main circuit of the inverter.

4.3.4 Wiring procedure of the main circuit terminals

Provides a step-by-step procedure for wiring the main circuit terminals.

4.4 Standard wiring of control circuit

Details the standard wiring diagrams for the control circuit.

4.4.1 Wiring diagram of basic control circuit

Shows the wiring diagram for the basic control circuit of the inverter.

4.4.2 Wiring diagram of control circuit for parallel inverters

Illustrates the control circuit wiring diagram for parallel inverter setups.

4.4.3 Input;output signal connection diagram

Provides connection diagrams for input and output signals.

4.5 Wiring protection

Outlines essential wiring protection measures for the inverter.

4.5.1 Protect the inverter and input power cable in short-circuit

Details how to protect the inverter and input power cable from short circuits.

4.5.2 Protect the motor and motor cable in short circuit

Explains how to protect the motor and motor cable from short circuits.

4.5.3 Protect motor and prevent thermal overload

Describes measures to protect the motor from thermal overload.

4.5.4 Bypass connection

Explains the necessity and procedure for bypass connections.

5 Basic Operation Guidelines

5.1 What this chapter contains

Introduces the chapter on inverter keypad usage and commissioning procedures.

5.2 Keypad introduction

Introduces the LCD keypad as the standard configuration part for inverter control.

5.3 Keypad display

Explains the different display modes and information shown on the keypad.

5.3.1 Displaying stopped-state parameters

Details how to display parameters when the inverter is in a stopped state.

5.3.2 Displaying running-state parameters

Explains how to display parameters when the inverter is in a running state.

5.3.3 Displaying fault information

Describes how the keypad displays fault information and how to reset faults.

5.4 Operating the inverter through the keypad

Guides on how to operate the inverter using the keypad.

5.4.1 Enter;exit menu

Explains how to navigate and exit the main menus on the keypad.

5.4.2 Editing a parameter list

Details how to add, edit, or delete parameters from the display lists.

5.4.3 Adding parameters to the parameter list displayed in stopped;running state

Guides on adding parameters to the display lists for stopped or running states.

5.4.4 Adding parameters to the user defined parameter list

Explains how to add parameters to a user-defined parameter list.

5.4.5 Editing user defined parameters

Describes how to edit user-defined parameters and their values.

5.4.6 Editing parameters in parameter groups

Details how to edit parameters within specific parameter groups.

5.4.7 Monitoring states

Explains how to monitor the inverter's states and parameters in real-time.

5.4.8 Autotuning motor parameters

Guides on performing motor parameter autotuning for optimal performance.

5.4.9 Backing up parameters

Explains how to back up and restore inverter parameters.

5.4.10 System settings

Covers system settings such as language, backlight, and time.

5.4.11 Power-on setup wizard

Details the power-on setup wizard for initial configuration of the inverter.

5.5 Basic operations

Introduces the various function modules and basic operations of the inverter.

5.5.1 What this section contains

States the purpose of this section, which is to introduce function modules.

5.5.2 Common commissioning procedures

Provides a flowchart of common commissioning procedures for motor setup and operation.

5.5.3 Vector control

Explains the theory and application of vector control for motor operation.

5.5.4 SVPWM control mode

Describes the SVPWM control mode for applications requiring moderate control precision.

5.5.5 Torque control

Details the torque control functionality for stabilizing motor torque.

5.5.6 Motor parameter

Covers the importance of setting motor parameters and autotuning.

5.5.7 Start;stop control

Explains the different start/stop control states and modes of the inverter.

5.5.8 Frequency setup

Describes the frequency reference modes available for setting the inverter's operating frequency.

5.5.9 Analog input

Details the configuration and usage of analog input terminals (AI1, AI2).

5.5.10 Analog output

Explains the analog output terminal (AO1) and its configuration options.

5.5.11 Digital input

Describes the programmable digital input terminals and their functions.

5.5.12 Digital output

Explains the programmable digital output terminals and their functions.

5.5.13 Simple PLC

Introduces the Simple PLC function for multi-step speed generation and control.

5.5.14 Multi-step speed running

Details how to set parameters for multi-step speed running operations.

5.5.15 PID control

Explains PID control for process control applications.

5.5.16 Run at wobbling frequency

Describes the wobbling frequency function, useful for textile and fiber industries.

5.5.17 Local encoder input

Covers the usage of local encoder input for pulse counting.

5.5.18 Commissioning procedures for closed-loop control, position control and spindle positioning

Outlines commissioning procedures for various advanced control modes.

5.5.19 Fault handling

Provides information on handling inverter faults and interpreting fault codes.

6 Function Parameter List

6.1 What this chapter contains

States that this chapter lists all function codes and their descriptions.

6.2 Function parameter list

Presents a detailed list of all function parameters, their descriptions, default values, and modify conditions.

7 Troubleshooting

7.1 What this chapter contains

Describes the chapter's content on resetting faults and checking fault history.

7.2 Indications of alarms and faults

Explains how alarms and faults are indicated on the inverter keypad.

7.3 Fault reset

Details methods for resetting faults on the inverter.

7.4 Fault history

Explains how to record and access fault history through parameters.

7.5 Inverter faults and solutions

Lists common inverter faults, their possible causes, and corrective measures.

7.5.1 Details of faults and solutions

Provides detailed fault codes, types, causes, and corrective measures.

7.5.2 Other state

Describes other states or conditions that might be encountered.

7.6 Analysis on common faults

Analyzes common faults and provides troubleshooting flowcharts.

7.6.1 Motor fails to work

Provides a flowchart for troubleshooting motor failures to work.

7.6.2 Motor vibrates

Offers a flowchart for diagnosing and resolving motor vibration issues.

7.6.3 Overvoltage

Details troubleshooting steps for overvoltage faults in the inverter.

7.6.4 Undervoltage

Provides troubleshooting steps for undervoltage faults in the inverter.

7.6.5 Unusual heating of motor

Offers troubleshooting steps for unusual motor heating issues.

7.6.6 Inverter overheating

Provides a flowchart for diagnosing and resolving inverter overheating issues.

7.6.7 Motor stalls during ACC

Details troubleshooting steps for motor stalling during acceleration (ACC).

7.6.8 Overcurrent

Offers a flowchart for diagnosing and resolving overcurrent faults.

7.7 Countermeasures on common interference

Provides countermeasures for common interference issues.

7.7.1 Interference on meter switches and sensors

Discusses interference phenomena affecting meters and sensors and provides solutions.

7.7.2 Interference on communication

Addresses interference issues affecting communication and their solutions.

7.7.3 Failure to stop and indicator shimmering due to motor cable coupling

Explains troubleshooting for failures to stop or indicator shimmering due to motor cable issues.

7.7.4 Leakage current and interference on RCD

Discusses leakage current and RCD interference, including rules for selecting RCDs.

7.7.5 Live device chassis

Covers troubleshooting for issues related to live device chassis and grounding.

8 Maintenance and Hardware Fault Diagnosis

8.1 What this chapter contains

States that the chapter describes preventive maintenance for the inverter.

8.2 Periodical inspection

Details routine maintenance periods and inspection items for the inverter.

8.3 Cooling fan

Discusses the service life, replacement, and troubleshooting of the cooling fan.

8.4 Capacitor

Covers capacitor reforming and replacement procedures.

8.4.1 Capacitor reforming

Provides instructions for reforming DC bus capacitors if the inverter is unused for a long time.

8.4.2 Electrolytic capacitor replacement

Details the replacement procedure for electrolytic capacitors.

8.5 Power cable

Covers power cable inspection and replacement.

9 Communication

9.1 What this chapter contains

Introduces the chapter on inverter communication.

9.2 Modbus protocol introduction

Provides an introduction to the Modbus protocol and its application in industrial networks.

9.3 Application of Modbus

Details the application of Modbus RTU mode for inverter communication via RS485.

9.3.1 RS485

Explains the RS485 interface, its working principle, and wiring.

9.3.2 RTU mode

Describes the RTU communication mode and its frame structure.

9.3.2.1 RTU communication frame structure

Details the structure of the RTU communication frame.

9.3.2.2 RTU communication frame error check modes

Explains RTU communication frame error check modes like bit check and CRC.

9.4 RTU command code and communication data

Covers RTU command codes and communication data formats.

9.4.1 Command code 03 H, reading N words (continuously up to 16 words)

Explains the Modbus command code 03H for reading data from the inverter.

9.4.2 Command code 06 H, writing a word

Details the Modbus command code 06H for writing data to the inverter.

9.4.3 Command code 08 H, diagnosis

Describes the Modbus command code 08H for querying diagnostic information.

9.4.4 Command code 10 H, continuous writing

Illustrates examples of using the Modbus continuous write command 10H.

9.4.5 Data address definition

Defines the addresses used for communication data.

9.4.5.1 Function code address representation rules

Explains the rules for representing function code addresses in hexadecimal format.

9.4.5.2 Description of other Modbus function addresses

Lists other Modbus function addresses for controlling and monitoring the inverter.

9.4.6 Fieldbus scale

Explains the concept of fieldbus scale for representing decimal values in hexadecimal.

9.4.7 Error message response

Lists and defines error message responses transmitted by the inverter during communication.

9.4.8 Read;Write operation example

Provides examples of Modbus read and write operations.

9.4.8.1 Read command 03 H examples

Demonstrates examples of using the Modbus read command 03H.

9.4.8.2 Write command 06 H examples

Shows examples of using the Modbus write command 06H.

9.4.8.3 Continuously write command 10 H examples

Illustrates examples of using the Modbus continuous write command 10H.

9.4.8.4 Modbus communication commissioning example

Provides a commissioning example for Modbus communication using PC software.

9.5 Common communication faults

Lists common communication faults and their possible causes.

Appendix A Expansion Cards

A.1 Model definition

Describes the models and specifications of available expansion cards.

A.2 Dimensions and installation

Covers the dimensions and installation principles for expansion cards.

A.3 Wiring

Provides wiring instructions for expansion cards, including grounding and cable arrangement.

A.4 IO expansion card (HD2-E-IO)

Details the terminal functions and specifications of the HD2-E-IO expansion card.

A.5 IO expansion card 2 (HD2-E-IO2)

Describes the terminal functions and specifications of the HD2-E-IO2 expansion card.

A.6 Programmable expansion card (HD2-E-PLC)

Explains the features and terminal functions of the HD2-E-PLC programmable expansion card.

A.7 Communication cards

Lists various communication expansion cards available.

A.7.1 Bluetooth communication card (HD2-E-BTP) and WIFI communication card (HD2-E-WFP)

Details the indicators, buttons, and usage of Bluetooth and Wi-Fi communication cards.

A.7.2 PROFIBUS-DP communication card (HD2-E-PDP)

Describes the connector pinout, indicator definitions, and function of the PROFIBUS-DP card.

A.7.3 Ethernet communication card (HD2-E-ENET)

Details the indicators and electrical wiring for the Ethernet communication card.

A.7.4 CANopen communication card (HD2-E-COP) and CAN master;slave control communication card (HD2-E-CAN)

Explains the pin functions and terminal resistor switch for CANopen and CAN communication cards.

A.7.5 PROFINET communication card (HD2-E-PRF)

Describes the pinout, indicators, and electrical connection for the PROFINET communication card.

A.7.6 Ethernet;IP communication card (HD2-E-EIP) and Modbus TCP communication card (HD2-E-MTCP)

Details the RJ45 interface functions and state indicators for Ethernet/IP and Modbus TCP cards.

A.8 PG expansion card function description

Describes the function of various PG expansion cards.

A.8.1 Sin;Cos PG card (HD2-E-PGISC)

Details the terminals, indicators, and function description of the Sin/Cos PG card.

A.8.2 UVW incremental PG card (HD2-E-PGI)

Explains the terminals, indicators, and functions of the UVW incremental PG card.

A.8.3 Resolver PG card (HD2-E-PGR)

Describes the terminals, indicators, and function description of the Resolver PG card.

A.8.4 Multifunction incremental PG card (HD2-E-PGIM)

Details the terminals, indicators, and function description of the Multifunction PG card.

A.8.5 24 V incremental PG card (HD2-E-PGIM24)

Explains the terminals, indicators, and function description of the 24V incremental PG card.

Appendix B Technical Data

B.1 What this chapter contains

States that this chapter describes technical data and compliance certifications.

B.2 Derated application

Explains capacity requirements and derating applications for the inverter.

B.2.1 Capacity

Details how to choose an inverter model based on motor current and power ratings.

B.2.2 Derating

Covers derating conditions related to ambient temperature, altitude, and carrier frequency.

B.2.2.1 Derating due to temperature

Explains how temperature affects the inverter's output current and the derating process.

B.2.2.2 Derating due to altitude

Describes the derating process required when the installation site altitude exceeds 1000m.

B.2.2.3 Derating due to carrier frequency

Explains the derating procedure when carrier frequency exceeds factory settings.

B.3 Grid specifications

Lists grid voltage, short-circuit capacity, and frequency specifications.

B.4 Motor connection data

Provides data related to motor connection, including type, voltage, and protection.

B.4.1 EMC compatibility and motor cable length

Describes EMC compatibility requirements and maximum motor cable lengths.

B.5 Application standards

Lists the standards that the inverters comply with.

B.5.1 CE marking

Explains the meaning of the CE marking on the inverter nameplate.

B.5.2 EMC compliance declaration

Declares the inverter's compliance with European EMC regulations.

B.6 EMC regulations

Details the EMC requirements for inverters based on EN 61800-3.

B.6.1 inverter category C2

Outlines the stipulations for inverter category C2 regarding induction disturbance limits.

B.6.2 inverter category C3

Describes the stipulations for inverter category C3, focusing on anti-interference performance.

Appendix C Dimension Drawings

C.1 What this chapter contains

States that this chapter describes the inverter dimension drawings in millimeters.

C.2 Keypad structure

Details the structure and layout of the inverter's keypad.

C.2.1 Structure diagram

Provides a diagram illustrating the keypad's structure and components.

C.2.2 Keypad installation bracket

Explains the use of keypad installation brackets for external mounting.

C.3 Inverter structure

Shows an exploded view of the inverter's internal structure.

C.4 Dimensions of AC 3 PH 380 V (-15%)-440 V (+10%)

Provides wall mounting dimensions for 380V inverter models across various power ratings.

C.4.1 Wall mounting dimensions

Details the wall mounting dimensions (W1, H1, D1, W2, H2) for specific inverter models.

C.4.2 Flange mounting dimensions

Presents flange mounting dimensions for 380V inverter models.

C.4.3 Floor mounting dimensions

Provides floor mounting dimensions for 380V inverter models.

C.5 Dimensions for parallel inverters

Details dimensions for parallel inverter installations.

C.5.1 Dimensions with the recommended mounting method

Explains dimensions for parallel inverters using the recommended mounting method.

C.5.2 Dimensions with the close mounting method

Provides dimensions for parallel inverters using a close mounting method.

Appendix D Optional Peripheral Accessories

D.1 What this chapter contains

States that this chapter describes how to select optional accessories for the inverter.

D.2 Wiring of peripheral accessories

Shows the external wiring diagrams for peripheral accessories connected to the inverter.

D.3 Power supply

Refers to the installation guide for power supply requirements.

D.4 Cables

Provides guidelines on selecting and using cables for inverter installation.

D.4.1 Power cables

Details requirements for input power cables and motor cables, including sizing and material.

D.4.2 Control cables

Provides recommendations for selecting and arranging control cables, including shielded and twisted-pair options.

D.4.3 Recommended cable sizes

Lists recommended cable sizes for main circuit connections based on inverter model.

D.4.4 Cable sizes for parallel inverters

Provides recommended cable sizes for parallel inverter systems.

D.4.5 Cable configuration for parallel inverters

Outlines cable configuration details for parallel inverter systems, including optical fiber and serial port cables.

D.4.6 Cable arrangement

Gives guidelines on arranging motor, input power, and control cables to minimize interference.

D.4.7 Insulation inspection

Details the procedure for inspecting motor and cable insulation resistance.

D.5 Breaker and electromagnetic contactor

Explains the need for and selection of breakers and contactors for safety.

D.5.1 For a single inverter

Provides recommended breaker, fuse, and contactor ratings for single inverter installations.

D.5.2 For parallel inverters

Lists fuse/breaker model selections for parallel inverter systems.

D.6 Reactors

Explains the purpose and selection of AC and DC reactors for input and output circuits.

D.6.1 For a single inverter

Provides a table for selecting input, DC, and output reactors for single inverter models.

D.6.2 For parallel inverters

Lists reactor model selections for paralleled inverters.

D.7 Filters

Discusses interference filters for input and output sides, and their installation.

D.7.1 Filter model description

Explains the structure and meaning of filter model identifiers.

D.7.2 Filter model selection

Provides a table for selecting input and output filters based on inverter models.

D.8 Braking system

Details the braking system and component selection for decelerating loads.

D.8.1 Braking component selection

Guides on selecting braking resistors and units based on load and application requirements.

D.8.2 Braking resistor cable selection

Specifies the type of cables to use for braking resistors.

D.8.3 Braking resistor installation

Provides installation guidelines for braking resistors, emphasizing safety and cooling.

Appendix E STO Function Description

E.1 STO function logic table

Describes the input states and corresponding faults related to the Safe Torque Off (STO) function.

E.2 STO channel delay description

Explains the trigger and indication delays associated with STO channels.

E.3 STO function installation checklist

Provides a checklist to ensure the STO function is installed and used properly.

Appendix F Further Information

F.1 Product and service queries

Provides contact information for product and service queries.

F.2 Feedback on IMO inverter manuals

Invites user feedback on the inverter manuals and provides contact methods.

F.3 Documents on the Internet

Directs users to find manuals and documents on the IMO website.

IMO HD2-3.7A-43 Specifications

General IconGeneral
BrandIMO
ModelHD2-3.7A-43
CategoryDC Drives
LanguageEnglish

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