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Minebea Intec CAS-SPC Series - User Manual

Minebea Intec CAS-SPC Series
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98648-018-49
Operating Instructions
Minebea Intec Combics Series
Complete Scales Models CAW3P | CAW3S | CAS3E | CAS3G |CAS...-SPC...

Table of Contents

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Minebea Intec CAS-SPC Series Specifications

General IconGeneral
TypeCheckweigher
Model SeriesCAS-SPC Series
Power Supply100-240 VAC, 50/60 Hz
Protection ClassIP65
Readability0.1 g to 1 g
Accuracy±0.1 g to ±1 g
ThroughputUp to 300 products/min
Communication InterfacesEthernet, RS-232, Digital I/O
DisplayColor touchscreen
SoftwareStatistical software for data analysis and reporting

Summary

Notes on Using this Manual

Symbols and Signs in Manual

Explains the meaning of symbols and signs used throughout the manual.

Hotline and Technical Advice

Provides contact information for technical support and application advice.

Warnings and Safety Precautions

Installation Guidance

IP Protection Ratings

Details ingress protection ratings for various Combics scale models.

Use in Legal Metrology

Guidelines and regulations for operating the scale in legal metrology.

Device Description and Intended Use

Intended Use of Combics 3

Specifies the recommended applications for the Combics 3 scale.

Equipment Overview

Platform Components

Identifies key parts of the weighing platform.

Indicator Components

Identifies key parts of the indicator unit.

Indicator Rear View and Connections

Details the connections and ports on the rear of the indicator.

Installation Procedures

Storage and Shipping Conditions

Guidelines for proper storage and transport of the equipment.

Installation Location Recommendations

Advice on selecting an appropriate location for installation.

Unpacking and Package Contents Check

Steps for unpacking and verifying all included items.

Weighing Platform Installation

Transport Lock Removal

Instructions for removing transport locks on CAS3-G models.

Weighing Platform Leveling

Procedure for ensuring the weighing platform is properly leveled.

Platform Leveling and Operating Limits

Weighing Platform Leveling (IGG)

Specific leveling instructions for IGG models.

Operating Limits and Capacities

Details maximum load capacities for various platform sizes.

Installation Considerations

Shock Resistance and Superstructure Notes

Information on platform durability and superstructure planning.

Preload Range and Acclimatization

Explanation of preload settings and device acclimatization.

Getting Started with Setup

Initial Setup Steps

Overview of the initial procedures for setting up the scale.

Connecting Peripheral Devices

Guidance on connecting external devices and weighing platforms.

Cable Installation and Preparation

Procedures for installing and preparing interface cables.

Interface Cable Connections

Attaching the Cable Entry

Instructions for routing cables through the gland for IP protection.

Connecting IS Weighing Platforms

Specific steps for connecting IS weighing platforms to Combics 3.

Device Connectivity and Interface Pins

Connecting Devices to Combics 3

Overview of connecting peripherals and second platforms.

Interface Pin Assignment Charts

Pinout details for various interface PCBs (Digital, RS-232/485, ADC).

COM1 Interface Details

Interface Pin Assignment Chart COM1

Detailed pinout for the COM1 interface (25-pin D-Sub).

Connecting PC via COM1

Connecting a PC via COM1 Interface

Steps for establishing a PC connection using the COM1 interface.

COM1 Pin Assignment Guide

Visual guide to COM1 pin assignments for PC connection.

COM2 Interface Details

Interface Pin Assignment Chart COM2

Detailed pinout for the COM2 interface (9-pin D-Sub).

Connecting PC via COM2

Connecting a PC via COM2 Interface

Steps for establishing a PC connection using the COM2 interface.

PS2 Interface and Bar Code Scanner

Interface Pin Assignment Chart PS2

Pinout details for the PS2 interface (Mini-DIN).

Connecting a Bar Code Scanner

Instructions for connecting a barcode scanner via PS/2.

Initial Device Setup and Power

Connecting the Device to AC Power

Procedures for connecting the scale to AC power.

Power Connection Safety Precautions

Critical safety information regarding power connections.

Warm-up Time and Verified Use

Recommendations for warm-up and use in legal metrology.

Configuring Weighing Platforms

Service Mode Operations

Accessing and exiting the service mode for advanced configuration.

Setup Menu Overview

Setup Menu Structure in Service Mode

Hierarchical overview of the setup menu options in service mode.

Weighing Platform Configuration

Device Parameters Overview

Settings for weighing platforms, interfaces, and calibration.

SQmin Function Configuration

Settings related to the SQmin function for sample quantity.

A;D Converter Configuration

Setup Menu for A;D Converter Configuration

Detailed menu structure for A/D converter setup.

ADC Configuration Parameters

Analog;Digital Converter (ADC) Configuration

Process for configuring the ADC for load cells.

Setting ADC Parameters

Detailed parameter settings for ADC configuration.

Configuring ADC Settings

Scale Interval and Capacity Settings

Defining weighing ranges, intervals, and maximum capacity.

Available Units and Saving Parameters

Selecting display units and saving ADC configuration.

ADC Configuration Steps

ADC Configuration Procedure

Step-by-step guide for configuring the ADC.

Menu Access Switch Operation

How to open and use the menu access switch.

Single-range Mode Setup

Configuring Single-range Mode

Detailed steps for setting up a single weighing range.

Multi-interval and Unit Configuration

Multi-interval Mode Setup

Setting up multiple weighing ranges with different readabilities.

Selecting and Configuring Units

Enabling or disabling weight units for display.

Calibration;Adjustment Unit Selection

Defining the unit for calibration and adjustment processes.

Saving Weighing Configuration

Saving ADC Configuration Data

Procedure for saving the configured ADC settings.

ADC Configuration with Load Cells

ADC Configuration Procedure

Steps for configuring ADC after load cells are connected.

Entering Geographical Data

Geographical Data for Legal Metrology

Inputting location data for external adjustments in legal metrology.

Setup Information for Geo Data

Prerequisites and menu path for entering geographical data.

Geographical Data Input

Entering Geographical Latitude and Elevation

Procedure for inputting geographical latitude and elevation values.

Gravity Input and Scale Adjustment

Entering Gravity Value

Inputting the gravitational acceleration value.

Adjusting Scales in Operating Mode

Steps for adjusting scales outside the service menu.

External Adjustment Procedure

Performing External Adjustment

Step-by-step guide for carrying out an external adjustment.

External Adjustment Steps

External Adjustment Process

Further steps and confirmations for the external adjustment process.

Entering Calibration Weights

Entering Adjustment and Linearization Weights

Procedure for setting weights for calibration and linearization.

J Key Function Allocation

Function Allocation for Calibration;Adjustment

Assigning calibration and adjustment functions to the J key.

External Calibration with Default Weight

External Calibration with Factory Weight

Performing external calibration using a factory-defined weight.

External Calibration Procedure

External Adjustment Steps

Detailed steps for the external adjustment process.

External Calibration with User Weight

External Calibration with User-Defined Weight

Performing external calibration using a user-defined weight.

User-Defined External Adjustment

External Adjustment Procedure

Detailed steps for the user-defined external adjustment.

Internal Calibration and Adjustment

Internal Calibration;Adjustment

Performing calibration and adjustment without external weights.

Adjustment Without Weights

Procedure for adjusting the scale using load cell data.

Adjustment Without Weights Procedure

Inputting Parameters for Weightless Adjustment

Entering nominal capacity, resolution, and sensitivity values.

Saving Configuration Parameters

Saving Parameters for ADC Configuration

Procedure for saving the configured weighing parameters.

J Key Functions for Preload

Function Allocation for Preload Operations

Assigning preload setting/deletion functions to the J key.

External Linearization with Default Weights

External Linearization Procedure

Steps for performing external linearization with default weights.

External Linearization with User Weights

External Linearization Procedure

Steps for performing external linearization with user-defined weights.

Linearization Completion

Linearization Procedure Completion

Final steps and printout after completing linearization.

Setting the Preload

Set Preload Procedure

Step-by-step guide for setting the preload value.

Deleting the Preload

Delete Preload Procedure

Step-by-step guide for deleting the preload value.

Operating Design Overview

Weighing Mode Interface

Overview of the display and controls in weighing mode.

Labeled Keys and Functions

Description of the functions assigned to the keys.

Input and Soft Key Operations

Soft Key Functions Explained

Explanation of symbols and abbreviations for soft keys.

Numeric and Text Input Methods

How to enter numbers and text using the keypad.

Advanced Keypad Input

Keypad Input Methods

Procedures for entering spaces, special characters, and deleting input.

Weighing Mode Settings

Saving Settings and Tare Weight

How to save settings and apply tare weight.

Digital Control Port Input

Connecting external switches via the digital control port.

Weighing Display Elements

Display Structure in Weighing Mode

Components and layout of the weighing display.

Symbols and Their Meanings

Explanation of symbols used on the display.

Display Data and Application Icons

Data Representation on Display

Types of data displayed, including tare, calculated values, and platform ID.

Application, Printing, and Battery Symbols

Icons indicating application status, printing, and battery level.

Menu Navigation and Settings

LEDs, Error Codes, and Menu Navigation

Interpreting LEDs, error codes, and navigating menus.

Saving Menu Settings

How to retain settings after configuration.

Device Configuration and Language

General Configuration Options

Overview of configurable parameters in the setup menu.

Setting the Display Language

Procedure for changing the device's display language.

Password Protection Setup

Setting up Password Protection

Steps to secure device and application parameters with passwords.

Password Management

Setting Up and Deleting Passwords

Procedures for setting and deleting passwords.

Printer Configuration

Printing Parameter Settings

Configuration options for printout parameters.

Setup Overview

Setup Overview (Parameters)

Hierarchical view of all configurable parameters.

Device Parameters: WP 1

WP 1 Internal Settings

Configuration options for the internal settings of Weighing Platform 1.

Device Parameters: WP 1 Internal

WP 1 Internal Settings Details

Further internal settings for WP 1, including weight units and display accuracy.

Device Parameters: Multiple Platforms

WP 1 and WP 2 Configuration

Settings for multiple weighing platforms (WP 1, WP 2).

Device Parameters: COM 1

COM 1 Interface Settings

Configuration options for the COM 1 interface.

COM 1 Data Communications

COM 1 Data Communications Settings

Detailed settings for data communication via COM 1.

COM 1 Printer Configuration

COM 1 Printer Settings

Configuration options for printers connected to COM 1.

COM 2 and UNICOM Configuration

COM 2 and UNICOM Interface Settings

Configuration for COM 2 and optional UNICOM interfaces.

Analog Output Configuration

Settings for analog output signals (voltage/current).

I;O, Bar Code, and Printout Configuration

I;O Control Settings

Configuration for input/output ports and universal switch keys.

Bar Code and Printout Settings

Configuration for barcode scanning and printout content.

Printout Configuration Details

Printer Configuration Options

Specific settings for number of printouts, single printouts, and data records.

Operating Parameters Configuration

Device Operating Parameters

Settings for acoustic signal, keypad, display, and automatic shutdown.

Device Parameters Overview

Clock, I;O, Passwords, SQmin, Alibi Memory

Configuration of various device parameters like clock, I/O, and passwords.

Setup Information Summary

Setup Information Overview

Summary of setup sections including Info, Service, Terminal, and Language.

Operation: Weighing Basics

Weighing Procedures

Fundamental steps for performing weighing operations.

Soft Key Functions in Operation

Explanation of soft key usage during operation.

Preparation for Weighing

Initial steps and menu selections before starting weighing.

Automatic Taring and Printing

Automatic Taring Functionality

How the scale automatically tares containers and sets values.

Automatic Printing Configuration

Setting up automatic printing based on stability or minimum load.

Barcode Scanner Usage in Operation

Weighing with Barcode Scanner

Using a barcode scanner for tare entry and parameter input.

Adjustment and Configuration Counters

Adjustment;Configuration Counter Overview

Explanation of counters for tracking parameter changes.

Device Parameter Settings

Device Parameter Configurations

Overview of settings for password, signal, keys, and display.

Tare Operation

Tare the Scale with Container

Step-by-step procedure for taring the scale with a container.

Numeric Tare Entry and Printing

Weighing with Numeric Tare Entry

Entering tare values numerically and printing results.

Printing Weighing Results

Printing Measurement Results

Procedure for printing weighing results and GMP footers.

Variable Tare Value Operations

Weighing with Variable Tare Values

Using multiple tare values and printing results.

Printing Results

Printing Final Weighing Results

Printing the net weight and clearing tare values.

Calibration and Adjustment

Calibration and Adjustment Procedures

Performing calibration and adjustment for accuracy.

Configuration for Legal Metrology Use

Settings required for legal metrology compliance.

Calibration and Adjustment Features

Available Calibration;Adjustment Options

Details on internal, external, and blocked calibration features.

External Calibration with Default Weights

External Calibration and Manual Adjustment

Performing external calibration using factory default weights.

External Adjustment Completion

External Adjustment Procedure Completion

Steps to complete and verify external adjustment.

Internal Adjustment for CAS Models

Internal Adjustment Procedure

Steps for performing internal calibration and adjustment.

SQmin Function

SQmin Function Overview

Purpose and features of the SQmin function for sample quantity.

SQmin Operation and Configuration

SQmin Operation in Service Mode

Entering and configuring SQmin values in service mode.

SQmin Display in Weighing Mode

Enabling and viewing the SQmin display in weighing mode.

SQmin Usage Procedure

SQmin Weighing Procedure

Steps for performing weighing with SQmin monitoring.

Data ID Codes

Assigning and Managing Data ID Codes

How to assign names and values to ID codes for identification.

Individual ID Code Usage

Using Individual ID Codes

Examples and procedures for entering ID code names and values.

Data Interfaces Overview

Available Data Interfaces

Details on COM1, COM2, and UniCOM interfaces.

Interface Specifications

Serial Interface Specifications

Technical details for serial interfaces (RS-232, RS-485).

Analog UniCOM Interface Specifications

Specifications for the optional analog UniCOM interface.

Connection Options

Peripheral and Platform Connection Options

Details on connecting printers, PCs, and additional weighing platforms.

Configuring Data Interface as COM Port

COM Port Configuration

Steps to configure data interfaces as COM ports (SBI, XBPI, SMA).

SBI Data Output and Input Format

Setting SBI Data Output

Configuring automatic or manual data output via SBI.

Data Input Format for Commands

Structure and format for sending commands to the scale.

Command Reference and Keyboard Functions

Command Reference for Data Interface

List of commands and their meanings for data transfer.

External Keyboard Functions (PC Keyboard)

Mapping PC keyboard keys to scale functions.

Data Output Formats

Data Output Format Overview

Explanation of data output formats with and without ID codes.

Data Output Format with 22 Characters

22-Character Data Output Format

Detailed structure for data output including ID codes.

Error Message Codes

Error Message Codes and Status

List of error codes, their meanings, and status indicators.

External Keyboard Functions Explained

External Keyboard (PC) Functions

Detailed mapping of PC keyboard keys to scale functions.

Configuring Data Interface as Printer Port

Printer Port Configuration

Steps to configure the data interface as a printer port.

Printout Configuration

Configuring Printout Content

Customizing printout headers, date/time, and identifiers.

Identifiers Configuration

Setting up identifiers for printout customization.

GMP-Compliant Printouts

GMP-Compliant Printout Setup

Enabling and configuring GMP headers and footers for printouts.

Sample Printouts

Sample Printouts for Applications

Examples of printouts for Weighing and Counting applications.

Application Printout Examples

Printout Examples for Neutral Measurement

Sample printouts for Neutral Measurement and Weighing in Percent.

Checkweighing Printout Example

Checkweighing Application Printout

Example of printout for checkweighing with tolerance results.

Printout Examples

Component and Standard Printouts

Examples of component printouts and standard printouts.

GMP Printout Examples

GMP Printout Examples

Examples of GMP printouts for linearization, calibration, and preload.

Printout Examples

Preload Deletion and Multiple Results Printouts

Examples of printouts for preload deletion and multiple weighing results.

Error Codes

Error Code Reference

Error Code Table

Detailed list of error codes, causes, and solutions.

Care and Maintenance

Service and Repairs

Information on professional servicing and repair procedures.

Cleaning Procedures

Instructions for cleaning the weighing platform and indicator.

Maintenance and Safety

Cleaning Stainless Steel Surfaces

Specific cleaning guidelines for stainless steel parts.

Replacing the Dust Cover

Procedure for replacing a damaged dust cover.

Safety Inspection Guidelines

Checks to ensure the safe operation of the device.

Disposal Instructions

Technical Specifications

General Specifications

General technical data including display, housing, and environmental ratings.

Model-Specific Technical Data

Technical specifications tailored to specific Combics models.

Model Resolutions

CAW*S Model Resolutions

Resolution details for various CAW*S models.

CAS Model Specifications

CAS Reference Device Specifications

Technical data for CAS reference devices.

CAS Model Specifications

CASLE;CASE Model Specifications

Technical data for CASLE and CASE models.

Device Dimensions: CAS*E

CAS*E Platform Dimensions

Dimensional drawings for CAS*E weighing platforms.

Device Dimensions: CAS*G FE

CAS*G FE Platform Dimensions

Dimensional drawings for CAS*G FE weighing platforms.

Device Dimensions: CAS*G IG

CAS*G IG Platform Dimensions

Dimensional drawings for CAS*G IG weighing platforms.

Indicator Dimensions

Dimensions of Indicator (Scale Drawings)

Dimensional drawings of the indicator unit.

Specific Model Dimensions

CASE-SPC-06 HCE Dimensions

Dimensional drawings for the CASE-SPC-06HCE model.

Specific Model Dimensions

CASE-SPC-3 HCE and CASLE-SPC-6 HCE Dimensions

Dimensional drawings for CASE-SPC-3HCE and CASLE-SPC-6HCE models.

Specific Model Dimensions

CASE-SPC-16 HCE and CASLE-SPC-35 HCE Dimensions

Dimensional drawings for CASE-SPC-16HCE and CASLE-SPC-35HCE models.

Available Accessories

Accessories List

Printer and Cable Accessories

Details on printers and connection cables for Combics.

Mechanical Accessories and Cables

Mechanical Accessories and Connection Cables

List of mechanical accessories and various connection cables.

Documentation and Services

Documents List

Catalog of available operating instructions and documentation.

Minebea Intec Services

Information on installation, verification, and customer services.

EU Declarations of Conformity

EU-type Examination Certificates

EU-type Examination Certificate Details

Certificate details for EU type examination.

Test and Evaluation Certificates

Test Certificate Information

Details from the test certificate.

Evaluation Certificate Information

Details from the evaluation certificate.

Plates and Markings

CAW...CE Markings

Description of plates and marks on CAW models.

Indicator and Waage Plate Examples

Model and Metrological Data Plates

Examples of indicator model plates and metrological data labels.

Metrological Data Labels

Labels for Metrological Data

Examples of labels showing metrological data for additional receptors.

CAS1;3 E Plates and Markings

CAS1;3 E Model Markings

Description of plates and marks on CAS1/3E models.

Typ ISED Markings

Plates and Marks for Typ ISED

Description of plates and marks for Typ ISED models.

Typ BD SI Markings

Plates and Marks for Typ BD SI

Description of plates and marks for Typ BD SI models.

CASE-SPC Markings

Plates and Marks for CASE-SPC

Description of plates and marks on CASE-SPC models.

CASE-SPC Markings

Plates and Marks for CASE-SPC

Description of plates and marks on CASE-SPC models.

CASLE-SPC Markings

Plates and Marks for CASLE-SPC

Description of plates and marks on CASLE-SPC models.

CASLE-SPC Markings

Plates and Marks for CASLE-SPC

Description of plates and marks on CASLE-SPC models.

CASLE-SPC Markings

Plates and Marks for CASLE-SPC

Description of plates and marks on CASLE-SPC models.

CASS-SPC Markings

Plates and Marks for CASS-SPC

Description of plates and marks on CASS-SPC models.

CASS-SPC Markings

Plates and Marks for CASS-SPC

Description of plates and marks on CASS-SPC models.

CASS-SPC Markings

Plates and Marks for CASS-SPC

Description of plates and marks on CASS-SPC models.

CASS-SPC Markings

Plates and Marks for CASS-SPC

Description of plates and marks on CASS-SPC models.

CASS-SPC Markings

Plates and Marks for CASS-SPC

Description of plates and marks on CASS-SPC models.

CASS-SPC Markings

Plates and Marks for CASS-SPC

Description of plates and marks on CASS-SPC models.

CAS1;3 G Markings

Plates and Marks for CAS1;3 G

Description of plates and marks on CAS1/3G models.

CAS1;3 G Markings

Plates and Marks for CAS1;3 G

Description of plates and marks on CAS1/3G models.

CAS1;3 G Markings

Plates and Marks for CAS1;3 G

Description of plates and marks on CAS1/3G models.

CAS1;3 G Markings

Plates and Marks for CAS1;3 G

Description of plates and marks on CAS1/3G models.

Manufacturer’s Certificate

Certificate Information

Safety Information for Explosive Atmospheres (EX)

EX Area Definitions and Connections

Specifies EX area types, power connection, and data transfer guidelines.

EX Area Equipment Connection

Connecting Weighing Platforms and External Equipment in EX Areas

Guidelines for connecting platforms and external devices in EX zones.

Safety Instructions for EX Equipment

General Safety Instructions for EX Equipment

Comprehensive safety guidelines for installation, use, maintenance, and repair.

Detailed EX Safety Measures

Specific Safety Instructions for EX Environments

Detailed safety measures for installation, electrical interference, and connections.

Appendix: Verification Guide

Evidence of Compatibility for Verification

Documents required for weighing instrument verification.

Compatibility Evidence Procedures

Guidance on filling out and using the compatibility evidence program.

US; C Compliance Certificates

Appendix: Passwords

Service Password Management

Procedures for setting and managing the service password.

General Password Management

Procedures for setting and managing the general password.

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