BRP-Rotax
REPAIR MANUAL
CYLINDER REMOVAL
General
m WARNING
Danger of severe burns and scalds! Always allow the engine to cool down to am-
bient temperature before starting any work.
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NNOOTTEE
If only the components in the crankcase are to be replaced or inspected, then the
cylinder can be removed completely together with the following parts:
•
Cylinder head cover
•
Intake socket
•
E-Rave
•
Exhaust socket assy.
•
Spark plug
The exhaust socket, carburetor flange and exhaust valve remain installed.
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Preparation The following preparation is required before removal:
• Removal of the radiator and radiator hoses. See also Chapter 3.
• Removal of the carburetor and intake silencer. See also Chapter 6.
• Removal of the exhaust system. See also Chapter 8.
Instructions
ATTENTION
Drain the coolant from the cylinder and invert the engine to prevent entry of water into
the crankcase.
ATTENTION
Do not damage the piston, piston ring and wall when dismantling these components.
Special tools The following special tools and equipment are required:
Part no. Description
Field of application
676110
Socket set Cylinder
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
Chapter 4
Page 3
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