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Suzuki
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SWIFT 2005
Suzuki SWIFT 2005 User Manual
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Wiring Systems
:
9A-1
00
B
P/S
Cont.M
6
J/C
E42
E48
E50
E
D
G35
E37
J/C
E43
E54
M
RED
BLK
E51
ECM
"A-5"
GRY
BRN
1
2
11
12
5
GRY
BRN
1
4
E52
PPL
2
P
4
PPL/WHT
PPL/WHT
EPS
METER
10A
25
G28
31
G33
6
RED/BLK
25
PPL
G20
DLC
4
BLK
A
A
J/C
G15
5
PPL/WHT
PPL/WHT
A
A
J/C
G16
9
E46
E38
G36
14
E24
C36
15
BLK/ORN
5
3
J/B
15A
RADIO
40
G33
5
WHT/RED
BLK/ORN
16
7
B
B
J/C
G17
BLK/ORN
11
BCM
WHT/RED
G37
9
BLK
A
BLK
PW
WHT/BLK
RED/BLK
RB
WB
"A-8"
14
6
GRY
1
G
BCM
PPL/WHT
RHD
LHD
A
B
A
B
1
2
A
B
2
1
(CAN)
IF EQPD
I7RS0B91093
7-01
1270
1272
Table of Contents
Precautions
5
Default Chapter
5
Table of Contents
5
Precautions
6
Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System
6
General Precautions
9
Warning for Wheel (with Tire) Removal
12
Warning for Handling Emergency Flat Tire Repair Kit
12
Precautions for Catalytic Converter
12
Precautions for Installing Mobile Communication Equipment
12
Precaution for CAN Communication System
12
Precautions for Electrical Circuit Service
13
Air Bag System Service Warning
15
Air Bag Warning
15
Fastener Caution
15
Suspension Caution
15
Wheels and Tires Caution
15
Brake Caution
16
Precaution for Vehicle Equipped with ESP® System
16
Repair Instructions
16
Electrical Circuit Inspection Procedure
16
Intermittent and Poor Connection Inspection
18
Section 0 General Information
21
Default Chapter
22
General Information
22
Maintenance and Lubrication
31
Scheduled Maintenance
31
Air Cleaner Filter Replacement
36
Fuel Lines and Connections Inspection
36
Brake Discs and Pads Inspection
37
Brake Hoses and Pipes Inspection
37
Fuel Evaporative Emission Control System
37
Fuel Filter Replacement
37
Fuel Tank Inspection
37
Inspection
37
PCV Valve Inspection
37
Brake Fluid Inspection
38
Brake Fluid Replacement
38
Brake Lever and Cable Inspection
38
Clutch Fluid Inspection
38
Suspension System Inspection
39
Tires Inspection
39
Wheel Bearing Inspection
39
Wheel Discs Inspection
39
Drive Shaft (Axle) Boots Inspection
40
Manual Transaxle Oil Inspection
40
Manual Transaxle Oil Replacement
40
Steering System Inspection
40
All Latches, Hinges and Locks Inspection
41
Automatic Transaxle Fluid Cooler Hose
41
Automatic Transaxle Fluid Level Inspection
41
Automatic Transaxle Fluid Replacement
41
Inspection
41
Final Inspection for Maintenance Service
42
HVAC Air Filter (if Equipped) Inspection
42
HVAC Air Filter (if Equipped) Replacement
42
Specifications
43
Tightening Torque Specifications
43
Special Tools and Equipment
43
Recommended Fluids and Lubricants
43
Special Tool
44
Section 1 Engine
45
Precautions
50
Precautions for Engine
50
Engine General Information and Diagnosis
51
Precautions
51
Precautions on Engine Service
51
Precaution on On-Board Diagnostic (OBD) System
51
Precautions in Diagnosing Trouble
51
Precautions of ECM Circuit Inspection
52
Precautions of Electric Throttle Body System Calibration
52
General Description
52
Statement on Cleanliness and Care
52
Engine Diagnosis General Description
53
On-Board Diagnostic System Description
53
Data Link Connector (DLC)
56
Engine and Emission Control System Description
56
CAN Communication System Description
57
Air Intake System Description
59
Description of Electric Throttle Body System
59
Description of Electric Throttle Body System Calibration
60
Fuel Cut Control Description
60
Generator Control System Description
61
Electronic Control System Description
62
Engine and Emission Control Input / Output Table
68
Schematic and Routing Diagram
69
Engine and Emission Control System Diagram
69
Component Location
71
Electronic Control System Components Location
71
Diagnostic Information and Procedures
72
Engine and Emission Control System Check
72
Malfunction Indicator Lamp (MIL) Check
75
DTC Check
76
DTC Clearance
77
DTC Table
77
Fail-Safe Table
81
Scan Tool Data
83
Visual Inspection
87
Engine Basic Inspection
88
Engine Symptom Diagnosis
91
MIL Does Not Come on with Ignition Switch on and Engine Stop (but Engine Can be Started)
97
Malfunction Indicator Lamp Remains on after Engine Starts
98
DTC P0010: "A" Camshaft Position Actuator Circuit
99
DTC P0011 / P0012: "A" Camshaft Position - Timing Over-Advanced or System Performance / -Retarded
102
DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1)
104
DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2)
106
DTC P0101: Mass or Volume Air Flow Circuit Range / Performance
108
DTC P0102: Mass or Volume Air Flow Circuit Low Input
111
DTC P0103: Mass or Volume Air Flow Circuit High Input
113
DTC P0106: Manifold Absolute Pressure / Barometric Pressure Circuit Range / Performance
114
DTC P0107: Manifold Absolute Pressure / Barometric Pressure Circuit Low Input
116
DTC P0108: Manifold Absolute Pressure / Barometric Pressure Circuit High Input
117
DTC P0111: Intake Air Temperature Sensor 1 Circuit Range / Performance
119
DTC P0112: Intake Air Temperature Sensor 1 Circuit Low
122
DTC P0113: Intake Air Temperature 1 Sensor Circuit High
124
DTC P0116: Engine Coolant Temperature Circuit Range / Performance
126
DTC P0117: Engine Coolant Temperature Circuit Low
129
DTC P0118: Engine Coolant Temperature Circuit High
131
DTC P0122: Throttle / Pedal Position Sensor / Switch "A" (Main) Circuit Low
133
DTC P0123: Throttle / Pedal Position Sensor / Switch "A" (Main) Circuit High
135
DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)
138
DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)
141
DTC P0134: O2 Sensor (HO2S) Circuit no Activity Detected (Sensor-1)
142
DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2)
144
DTC P0140: O2 Sensor (HO2S) Circuit no Activity Detected (Sensor-2)
147
DTC P0171 / P0172: Fuel System too Lean / Rich
148
DTC P0222: Throttle / Pedal Position Sensor / Switch "B" (Sub) Circuit Low
150
DTC P0223: Throttle / Pedal Position Sensor / Switch "B" (Sub) Circuit High
152
Dtc P0301, P0302, P0303, P0304
155
Cylinder 4 Misfire Detected
155
DTC P0327 / P0328: Knock Sensor 1 Circuit Low / High
157
DTC P0335: Crankshaft Position (CKP) Sensor "A" Circuit
159
DTC P0340: Camshaft Position (CMP) Sensor "A" Circuit
161
DTC P0350: Ignition Coil Primary / Secondary Circuit
164
DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected
166
DTC P0403: Exhaust Gas Recirculation Control Circuit
168
DTC P0420: Catalyst System Efficiency below Threshold
170
DTC P0443: Evaporative Emission System Purge Control Valve Circuit
172
DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit
174
DTC P0500: Vehicle Speed Sensor "A" Malfunction
178
DTC P0532: A/C Refrigerant Pressure Sensor "A" Circuit Low
180
DTC P0533: A/C Refrigerant Pressure Sensor "A" Circuit High
182
DTC P0601 / P0602 / P0607: Internal Control Module Memory Check Sum Error / Control Module Programming Error / Control Module Performance
184
DTC P0616: Starter Relay Circuit Low
185
DTC P0617: Starter Relay Circuit High
186
DTC P0620: Generator Control Circuit
187
DTC P0625 / P0626: Generator Field Terminal Circuit Low / High
189
DTC P1501 / P1502: Electric Load Current Sensor Circuit Low / High
191
DTC P1510: ECM Back-Up Power Supply Malfunction
193
DTC P1603: TCM Trouble Code Detected
194
DTC P1674: CAN Communication (Bus off Error)
195
DTC P1676: CAN Communication (Reception Error for TCM)
198
DTC P1678: CAN Communication (Reception Error for BCM)
199
DTC P1685: CAN Communication (Reception Error for ABS/ESP® Control Module)
200
DTC P2101: Throttle Actuator Control Motor Circuit Range / Performance
202
DTC P2102: Throttle Actuator Control Motor Circuit Low
204
DTC P2103: Throttle Actuator Control Motor Circuit High
205
DTC P2111 / P2112: Throttle Actuator Control System - Stuck Open / Closed
206
DTC P2119: Throttle Actuator Control Throttle Body Range / Performance
207
DTC P2122: Throttle / Pedal Position Sensor / Switch "D" (Main) Circuit Low Input
209
DTC P2123: Throttle / Pedal Position Sensor / Switch "D" (Main) Circuit High Input
211
DTC P2127: Throttle Pedal Position Sensor / Switch "E" (Sub) Circuit Low Input
214
DTC P2128: Throttle / Pedal Position Sensor / Switch "E" (Sub) Circuit High Input
216
DTC P2135: Throttle / Pedal Position Sensor / Switch "A"/"B" (Main / Sub) Voltage Correlation
218
Ground Circuit Check
218
DTC P2138: Throttle / Pedal Position Sensor / Switch "D"/"E" (Main / Sub) Voltage Correlation
221
DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction
223
Inspection of ECM and Its Circuits
225
ECM Power and Ground Circuit Check
244
Fuel Injector Circuit Check
248
Fuel Pump and Its Circuit Check
250
Fuel Pressure Check
254
A/C System Circuits Check
255
Electric Load Signal Circuit Check
259
Radiator Cooling Fan Low Speed Control
262
Radiator Cooling Fan High Speed Control System Check
263
Repair Instructions
266
Idle Speed and IAC Throttle Valve Opening Inspection
266
Special Tools and Equipment
267
Special Tool
267
Aux. Emission Control Devices
268
Diagnostic Information and Procedures
268
EGR System Inspection
268
Repair Instructions
268
EVAP Canister Purge Inspection
268
EVAP Canister Purge Valve and Its Circuit Inspection
269
Vacuum Passage Inspection
270
Vacuum Hose and Purge Valve Chamber Inspection
270
EVAP Canister Purge Valve Inspection
270
EVAP Canister Inspection
271
EGR Valve Removal and Installation
271
EGR Valve Inspection
271
PCV Hose Inspection
271
PCV Valve Inspection
272
Special Tools and Equipment
272
Special Tool
272
Engine Electrical Devices
273
Repair Instructions
273
ECM Removal and Installation
273
MAP Sensor Inspection
274
Electric Throttle Body Assembly On-Vehicle
274
Inspection
274
Electric Throttle Body System Calibration
277
APP Sensor Assembly On-Vehicle Inspection
277
APP Sensor Assembly Removal and Installation
277
APP Sensor Assembly Inspection
278
ECT Sensor Removal and Installation
278
ECT Sensor Inspection
279
HO2S-1 and HO2S-2 Heater On-Vehicle Inspection
279
HO2S-1 and HO2S-2 Removal and Installation
279
CMP Sensor Removal and Installation
280
Camshaft Position (CMP) Sensor Inspection
280
CKP Sensor Removal and Installation
281
CKP Sensor Inspection
281
Knock Sensor Removal and Installation
282
Main Relay, Fuel Pump Relay and Starting Motor Control Relay Inspection
282
MAF and IAT Sensor On-Vehicle Inspection
283
MAF and IAT Sensor Removal and Installation
283
MAF and IAT Sensor Inspection
284
Electric Load Current Sensor On-Vehicle Inspection
284
Specifications
285
Tightening Torque Specifications
285
Engine Mechanical
286
General Description
286
Engine Construction Description
286
Camshaft Position Control (VVT Variable Valve Timing) System Description
287
Diagnostic Information and Procedures
289
Compression Check
289
Engine Vacuum Check
290
Valve Lash (Clearance) Inspection
291
Repair Instructions
294
Air Cleaner Components
294
Air Cleaner Element Removal and Installation
294
Air Cleaner Element Inspection and Cleaning
295
Cylinder Head Cover Removal and Installation
295
Throttle Body and Intake Manifold Components
297
Throttle Body On-Vehicle Inspection
298
Electric Throttle Body Assembly Removal and Installation
298
Throttle Body Cleaning
299
Intake Manifold Removal and Installation
299
Engine Mountings Components
301
Engine Assembly Removal and Installation
302
Timing Chain Cover Components
305
Timing Chain Cover Removal and Installation
306
Timing Chain Cover Inspection
308
Oil Control Valve Removal and Installation
308
Oil Control Valve Inspection
309
Timing Chain and Chain Tensioner Components
309
Timing Chain and Chain Tensioner Removal and Installation
310
Timing Chain and Chain Tensioner Inspection
312
Camshaft, Tappet and Shim Components
313
Camshaft, Tappet and Shim Removal and Installation
314
Camshaft, Tappet and Shim Inspection
316
Valves and Cylinder Head Components
319
Valves and Cylinder Head Removal and Installation
320
Valves and Cylinder Head Disassembly and Assembly
322
Valves and Valve Guides Inspection
325
Cylinder Head Inspection
327
Valve Spring Inspection
328
Pistons, Piston Rings, Connecting Rods and Cylinders Components
329
Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation
330
Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly
331
Cylinders, Pistons and Piston Rings Inspection
332
Piston Pins and Connecting Rods Inspection
334
Crank Pin and Connecting Rod Bearings Inspection
335
Main Bearings, Crankshaft and Cylinder Block Components
338
Main Bearings, Crankshaft and Cylinder Block Removal and Installation
339
Crankshaft Inspection
342
Main Bearings Inspection
344
Sensor Plate Inspection
348
Rear Oil Seal Inspection
348
Flywheel Inspection
348
Cylinder Block Inspection
348
Tightening Torque Specifications
349
Special Tools and Equipment
351
Recommended Service Material
351
Special Tool
351
Engine Lubrication System
353
General Description
353
Engine Lubrication Description
353
Diagnostic Information and Procedures
354
Oil Pressure Check
354
Repair Instructions
355
Heat Exchanger Components
355
Heat Exchanger On-Vehicle Inspection
356
Heat Exchanger Removal and Installation
356
Oil Pan and Oil Pump Strainer Components
357
Oil Pan and Oil Pump Strainer Removal and Installation
357
Oil Pan and Oil Pump Strainer Cleaning
359
Oil Pump Components
360
Oil Pump Removal and Installation
360
Oil Pump Disassembly and Reassembly
360
Oil Pump Inspection
361
Specifications
363
Tightening Torque Specifications
363
Special Tools and Equipment
363
Recommended Service Material
363
Special Tool
363
General Description
364
Cooling System Description
364
Coolant Description
364
Engine Cooling System
364
Schematic and Routing Diagram
365
Coolant Circulation
365
Diagnostic Information and Procedures
367
Engine Cooling Symptom Diagnosis
367
Repair Instructions
368
Cooling System Components
368
Coolant Level Check
369
Engine Cooling System Inspection and Cleaning
369
Cooling System Draining
369
Cooling System Flush and Refill
370
Cooling Water Pipes or Hoses Removal and Installation
370
Thermostat Removal and Installation
371
Thermostat Inspection
371
Radiator Cooling Fan Motor On-Vehicle Inspection
372
Radiator Cooling Fan Relay Inspection
372
Radiator Cooling Fan Removal and Installation
373
Radiator On-Vehicle Inspection and Cleaning
373
Radiator Removal and Installation
373
Water Pump Removal and Installation
374
Water Pump Inspection
374
Specifications
375
Tightening Torque Specifications
375
Special Tools and Equipment
375
Recommended Service Material
375
Fuel System
376
Precautions
376
Precautions on Fuel System Service
376
General Description
376
Fuel System Description
376
Fuel Delivery System Description
376
Fuel Pump Description
377
Schematic and Routing Diagram
377
Fuel Delivery System Diagram
377
Diagnostic Information and Procedures
377
Fuel Pressure Inspection
377
Fuel Cut Operation Inspection
378
Repair Instructions
379
Fuel System Components
379
Fuel Hose Disconnecting and Reconnecting
380
Fuel Pressure Relief Procedure
382
Fuel Leakage Check Procedure
382
Fuel Lines On-Vehicle Inspection
382
Fuel Pipe Removal and Installation
382
Fuel Injector On-Vehicle Inspection
383
Fuel Injector Removal and Installation
383
Fuel Injector Inspection
384
Fuel Filler Cap Inspection
385
Fuel Tank Inlet Valve Removal and Installation
386
Fuel Tank Inlet Valve Inspection
387
Fuel Tank Removal and Installation
387
Fuel Tank Inspection
388
Fuel Tank Purging Procedure
389
Fuel Pump On-Vehicle Inspection
389
Fuel Pump Assembly Removal and Installation
389
Main Fuel Level Sensor Removal and Installation
390
Fuel Pump Inspection
391
Tightening Torque Specifications
391
Special Tools and Equipment
392
Special Tool
392
General Description
393
Ignition System Construction
393
Ignition System
393
Schematic and Routing Diagram
394
Ignition System Wiring Circuit Diagram
394
Component Location
395
Ignition System Components Location
395
Diagnostic Information and Procedures
396
Ignition System Symptom Diagnosis
396
Reference Waveform of Ignition System
396
Ignition System Check
396
Ignition Spark Test
396
Repair Instructions
398
High-Tension Cord Removal and Installation
398
High-Tension Cord Inspection
399
Spark Plug Removal and Installation
399
Spark Plug Inspection
399
Ignition Coil Assembly (Including Ignitor) Removal and Installation
400
Ignition Coil Assembly (Including Ignitor) Inspection
400
Ignition Timing Inspection
400
Specifications
401
Tightening Torque Specifications
401
Special Tools and Equipment
401
Special Tool
401
Starting System
402
Schematic and Routing Diagram
402
Cranking System Circuit Diagram
402
Diagnostic Information and Procedures
402
Cranking System Symptom Diagnosis
402
Cranking System Test
404
Repair Instructions
405
Starting Motor Dismounting and Remounting
405
Starting Motor Components
406
Starting Motor Inspection
407
Specifications
410
Cranking System Specifications
410
Tightening Torque Specifications
410
Special Tools and Equipment
410
Recommended Service Material
410
General Description
411
Battery Description
411
Generator Description
412
Charging System
411
Diagnostic Information and Procedures
414
Battery Inspection
414
Generator Symptom Diagnosis
414
Generator Test (Undercharged Battery Check)
415
Generator Test (Overcharged Battery Check)
416
Repair Instructions
416
Jump Starting in Case of Emergency
416
Battery Dismounting and Remounting
417
Water Pump / Generator Drive Belt Tension Inspection and Adjustment
417
Water Pump / Generator Drive Belt Removal and Installation
418
Generator Unit Components
419
Generator Dismounting and Remounting
419
Generator Components
420
Generator Inspection
421
Specifications
423
Charging System Specifications
423
Tightening Torque Specifications
423
Diagnostic Information and Procedures
424
Exhaust System Check
424
Exhaust System
424
General Description
424
Exhaust System Description
424
Repair Instructions
425
Exhaust System Components
425
Exhaust Manifold Removal and Installation
426
Exhaust Pipe and Muffler Removal and Installation
427
Section 2 Suspension
429
Precautions
431
Precautions on Suspension
431
Suspension General Diagnosis
432
Diagnostic Information and Procedures
432
Suspension, Wheels and Tires Symptom Diagnosis
432
General Description
434
Front Suspension Construction
434
Front Wheel Alignment Construction
435
Front Suspension
434
Repair Instructions
435
Front Wheel Alignment Inspection and Adjustment
435
Front Strut Assembly Components
437
Front Strut Assembly Removal and Installation
437
Front Strut Assembly Disassembly and Assembly
439
Front Strut Assembly Check
440
Front Wheel Hub and Steering Knuckle Components
441
Front Wheel Hub, Steering Knuckle and Wheel Bearing Removal and Installation
441
Front Wheel Hub, Disc, Nut and Bearing Check
445
Suspension Control Arm / Bushing Removal and Installation
445
Suspension Control Arm / Bushing Disassembly and Assembly
446
Suspension Control Arm / Steering Knuckle Check
447
Suspension Control Arm Bushing Check
447
Suspension Control Arm Joint Check
447
Front Suspension Frame, Stabilizer Bar And/Or Bushings Components
448
Front Suspension Frame, Stabilizer Bar And/Or Bushings Removal and Installation
448
Front Suspension Frame Check
452
Front Stabilizer Bar, Bushing And/Or Joint Check
452
Front Suspension Fasteners Check
452
Special Tools and Equipment
454
Special Tool
454
Rear Suspension
455
General Description
455
Rear Suspension Construction
455
Repair Instructions
456
Rear Wheel Alignment Inspection
456
Rear Shock Absorber Removal and Installation
456
Rear Shock Absorber Inspection
457
Rear Shock Absorber Bush Removal and Installation
458
Rear Shock Absorber Bush Inspection
458
Rear Coil Spring Removal and Installation
458
Spring Upper Seat / Spring Lower Seat Inspection
459
Spring Upper Seat and Lower Seat Removal and Installation
460
Rear Axle Removal and Installation
460
Trailing Arm, Rear Axle and Coil Spring Inspection
463
Rear Axle Bush Inspection
463
Rear Wheel Hub Components
464
Rear Wheel Hub Removal and Installation
464
Rear Wheel Disc, Bolt and Bearing Inspection
465
Spindle Removal and Installation
466
Spindle Inspection
467
Special Tool
467
General Description
468
Tires Description
468
Wheels Description
469
Irregular And/Or Premature Wear Description
470
Wear Indicators Description
470
Radial Tire Waddle Description
471
Radial Tire Lead / Pull Description
472
Balancing Wheels Description
472
Wheels and Tires
468
Precautions
468
Precaution for Emergency Flat Tire Repair Kit
468
Repair Instructions
473
Wheel Removal and Installation
474
Tire Mounting and Dismounting
475
Tire Repair
475
Tire Repair for Emergency Repaired-Tire with Sealant
475
Specifications
476
Tightening Torque Specifications
476
Wheels and Tires Specifications
476
Section 3 Driveline / Axle
477
Precautions
478
Precautions for Driveline / Axle
478
General Description
479
Front Drive Shaft Construction
479
Component Location
479
Front Drive Shaft Assembly Components Location
479
Drive Shaft / Axle
479
Diagnostic Information and Procedures
480
Front Drive Shaft Symptom Diagnosis
480
Repair Instructions
481
Front Drive Shaft Components
481
Front Drive Shaft Assembly On-Vehicle Inspection
482
Front Drive Shaft Assembly Removal and Installation
482
Front Drive Shaft Disassembly and Reassembly
484
Center Shaft and Center Bearing Support Disassembly and Reassembly
492
Specifications
493
Tightening Torque Specifications
493
Special Tools and Equipment
493
Recommended Service Material
493
Special Tool
493
Section 4 Brakes
495
Precautions
498
Precautions for Brakes
498
General Description
499
Brakes Construction
499
Brake Pedal Foot Protection System Construction
500
Front Brake Hose / Pipe Construction
501
Rear Brake Hose / Pipe Construction
502
Brake Control System and Diagnosis
499
Precautions
499
Precautions on Brake
499
Diagnostic Information and Procedures
502
Brakes Diagnosis Note
502
Brakes Symptom Diagnosis
503
Repair Instructions
505
Brake Pedal Components
505
Brake Pedal Free Height Inspection
505
Brake Pedal Play Inspection
505
Excessive Pedal Travel Inspection
506
Brake Fluid Level Inspection
506
Stop Light Switch Adjustment
506
Air Bleeding of Brake System
507
Front Brake Hose / Pipe Removal and Installation
508
Rear Brake Hose / Pipe Removal and Installation
508
Brake Hose and Pipe Inspection
509
Master Cylinder Components
509
Master Cylinder Assembly Removal and Installation
510
Master Cylinder Reservoir Removal and Installation
511
Master Cylinder Assembly Disassembly and Assembly
512
Master Cylinder Assembly Inspection
513
Brake Booster Components
513
Booster Operation Inspection
514
Brake Booster Removal and Installation
515
Front Brakes
517
Repair Instructions
517
Front Disc Brake Components
517
Front Disc Brake Pad On-Vehicle Inspection
518
Front Disc Brake Pad Removal and Installation
518
Front Disc Brake Pad Inspection
519
Front Disc Brake Caliper Removal and Installation
519
Front Disc Brake Caliper Disassembly and Assembly
520
Front Disc Brake Caliper Inspection
522
Front Brake Disc Removal and Installation
522
Front Brake Disc Inspection
523
Special Tools and Equipment
524
Recommended Service Material
524
Specifications
524
Tightening Torque Specifications
524
Repair Instructions
525
Rear Disc Brake Components
525
Rear Disc Brake Pad Removal and Installation
526
Rear Disc Brake Caliper Removal and Installation
527
Rear Disc Brake Pad Inspection
530
Rear Disc Brake Caliper Disassembly and Assembly
530
Rear Disc Brake Caliper Inspection
532
Rear Flexible Hose Removal and Installation
532
Rear Brake Disc Removal and Installation
533
Rear Brake Disc Inspection
533
Rear Brakes
525
Special Tools and Equipment
535
Recommended Service Material
535
Parking Brake
536
General Description
536
Parking Brake Cable Construction
536
Repair Instructions
537
Parking Brake Inspection and Adjustment
537
Parking Brake Cable Removal and Installation
538
Parking Brake Lever Removal and Installation
538
Specifications
539
Tightening Torque Specifications
539
Precautions
540
Precautions in Diagnosing Troubles
540
Precautions in On-Vehicle Service
540
Precautions in Hydraulic Unit Operation Check
540
Abs
540
General Description
541
ABS Description
541
ABS Hydraulic Unit / Control Module Assembly Description
541
CAN Communication System Description
542
Schematic and Routing Diagram
543
ABS Schematic
543
ABS Wiring Circuit Diagram
544
Component Location
546
ABS Components Location
546
Front Wheel Speed Sensor Components Location
546
Rear Wheel Speed Sensor Components Location
547
Diagnostic Information and Procedures
547
ABS Check
547
ABS Warning Light Check
549
EBD Warning Light (Brake Warning Light) Check
549
DTC Check
549
DTC Clearance
551
Scan Tool Data
551
ABS Warning Light Does Not Come on at Ignition Switch
552
ABS Warning Light Comes on Steady
553
EBD Warning Light (Brake Warning Light) Comes on Steady
554
Serial Data Link Circuit Check
555
Circuit
556
DTC C1057: Power Source Circuit
560
DTC C1061: ABS Pump Motor And/Or Motor Driver Circuit
561
DTC C1063: Solenoid Valve Power Supply Driver Circuit
562
DTC C1071: ABS Control Module
563
DTC U1073: Control Module Communication Bus off
564
DTC U1100: Lost Communication with ECM (Reception Error)
566
Repair Instructions
567
ABS Hydraulic Unit Operation Check
567
ABS Hydraulic Unit / Control Module Assembly Components
568
ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspection
568
ABS Hydraulic Unit / Control Module Assembly Removal and Installation
568
Front / Rear Wheel Speed Sensor On-Vehicle Inspection
570
Front Wheel Speed Sensor Removal and Installation
571
Front Wheel Speed Sensor Inspection
571
Rear Wheel Speed Sensor Removal and Installation
572
Rear Wheel Speed Sensor Inspection
573
Front Wheel Encoder On-Vehicle Inspection
573
Front Wheel Encoder Removal and Installation
573
Rear Wheel Encoder On-Vehicle Inspection
573
Rear Wheel Encoder Removal and Installation
573
Specifications
574
Tightening Torque Specifications
574
Special Tools and Equipment
574
Special Tool
574
Precautions
575
Precautions in Diagnosing Troubles
575
Precautions in On-Vehicle Service
575
Precautions in Hydraulic Unit Operation Check
575
Precautions in Sensor Calibration
575
Precautions in Speedometer Test or Other Tests
576
Electronic Stability Program
575
General Description
576
Electronic Stability Program Description
576
Electronic Stability Program Construction
577
ESP® Hydraulic Unit / Control Module Assembly Description
579
Warning Lamp, Indicator Lamp Description
580
CAN Communication System Description
580
CAN Communication System for Electronic Stability Program Description
581
Schematic and Routing Diagram
582
Electronic Stability Program Schematic
582
Electronic Stability Program Wiring Circuit Diagram
583
Component Location
585
Electronic Stability Program Component Location
585
Diagnostic Information and Procedures
586
Electronic Stability Program System Check
586
ESP® Warning Lamp Check
588
ABS Warning Lamp Check
588
DTC Check
589
DTC Table
589
EBD Warning Lamp (Brake Warning Lamp) Check
589
DTC Clearance
592
Fail-Safe Table
593
Scan Tool Data
594
ESP® Warning Lamp Does Not Come on at Ignition Switch
595
Visual Inspection
595
ESP® Warning Lamp Comes on Steady
596
ABS Warning Lamp Does Not Come on at Ignition Switch
597
ABS Warning Lamp Comes on Steady
598
EBD Warning Lamp (Brake Warning Lamp) Comes on Steady
598
Serial Data Link Circuit Check
600
DTC C1016: Stop Lamp Switch Circuit Failure
602
DTC C1017 / C1023: Yaw Rate / G Sensor Assembly Failure
603
DTC C1018: Brake Fluid Level Switch Failure
604
DTC 1020: Master Cylinder Pressure Sensor Power Supply Failure
605
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Wheel Speed Sensor Circuit or Encoder Failure
606
DTC C1024: Steering Angle Sensor Circuit Failure
608
DTC C1027: ESP® off Switch Circuit Failure
608
DTC C1028: Master Cylinder Pressure Sensor Circuit Failure
609
DTC C1034: Yaw Rate / G Sensor Assembly Power Supply Failure
610
DTC C1037: Steering Angle Sensor Power Supply Failure
611
DTC C1038: Steering Angle Sensor Detect Rolling Counter Failure from ESP® Control Module
612
DTC C1039: Yaw Rate / G Sensor Assembly Internal Failure
613
DTC C1040: Stability Control System Function Failure
613
DTC C1041 / C1042 / C1043 / C1044 / C1045 / C1046 / C1051 / C1052 / C1053 / C1054 / C1055 / C1056: Solenoid Circuit Failure
614
DTC C1057: ESP® Control Module Power Supply Circuit Failure
615
DTC C1061: Pump Motor And/Or Motor Driver Circuit Failure
616
DTC C1063: Solenoid Valve Power Supply Driver Circuit Failure
617
DTC 1071: ESP® Control Module Internal Defect
618
DTC C1073: Lost Communication with Yaw Rate / G Sensor Assembly
619
DTC C1075 / 1076 / 1078: Sensor Calibration Incomplete
620
DTC C1090: Invalid Communication with ECM
621
DTC C1091 / C1094: ECM Data in CAN Line Failure / Invalid Torque Control Communication with ECM
622
DTC U1100: Lost Communication with ECM (Reception Error)
624
DTC U1126: Lost Communication with Steering Angle Sensor (Reception Error)
625
DTC U1140: Lost Communication with BCM (Reception Error)
626
Repair Instructions
628
ESP® Hydraulic Unit Operation Check
628
Sensor Calibration
628
ESP® Hydraulic Unit / Control Module Assembly On-Vehicle Inspection
629
ESP® Hydraulic Unit / Control Module Assembly Removal and Installation
630
Front / Rear Wheel Speed Sensor On-Vehicle Inspection
631
Front Wheel Speed Sensor Removal and Installation
632
Front Wheel Speed Sensor Inspection
633
Rear Wheel Speed Sensor Removal and Installation
633
Rear Wheel Speed Sensor Inspection
634
Front Wheel Encoder On-Vehicle Inspection
635
Front Wheel Encoder Removal and Installation
635
Rear Wheel Encoder On-Vehicle Inspection
635
Rear Wheel Encoder Removal and Installation
635
Master Cylinder Pressure Sensor On-Vehicle Inspection
635
Yaw Rate / G Sensor Assembly On-Vehicle Inspection
636
Yaw Rate / G Sensor Assembly Removal and Installation
637
Yaw Rate / G Sensor Inspection
638
Steering Angle Sensor On-Vehicle Inspection
638
Steering Angle Sensor Removal and Installation
639
Steering Angle Sensor Inspection
639
ESP® off Switch Removal and Installation
639
ESP® off Switch Inspection
639
Special Tools and Equipment
640
Special Tool
640
Specifications
640
Tightening Torque Specifications
640
Section 5 Transmission / Transaxle
641
Precautions
644
Precautions on Transmission / Transaxle
644
Precautions in Diagnosing Trouble
644
Precautions for Disassembly and Reassembly
644
General Description
647
A/T Description
647
Clutch / Brake / Planetary Gear Function of Automatic Transaxle
650
Table of Component Operation
651
Brake Interlock System Construction
652
A/T Diagnosis General Description
652
On-Board Diagnostic System Description
652
CAN Communication System Description
653
Schematic and Routing Diagram
654
Transmission Control Module (TCM) Wiring Diagram
654
Automatic Gear Shift Table
656
Component Location
657
Electronic Shift Control System Components Location
657
Diagnostic Information and Procedures
659
A/T System Check
659
Visual Inspection
659
DTC Table
663
DTC Check
664
DTC Clearance
664
Fail-Safe Table
665
Scan Tool Data
667
A/T Basic Check
670
Road Test
671
Manual Road Test
673
Engine Brake Test
674
Stall Test
674
Time Lag Test
675
Line Pressure Test
676
P" Range Test
677
A/T Symptom Diagnosis
678
No Gear Shift to 4Th Gear
685
No Lock-Up Occurs
686
Transmission Warning Light Circuit Check
687
DTC P0602: Control Module Programming Error
688
DTC P0705: Transmission Range Sensor Circuit Malfunction (PRNDL Input)
688
DTC P0707: Transmission Range Sensor Circuit Low
690
DTC P0712: Transmission Fluid Temperature Sensor "A" Circuit Low
692
DTC P0713: Transmission Fluid Temperature Sensor "A" Circuit High
693
DTC P0717: Input / Turbine Speed Sensor "A" Circuit Malfunction
695
DTC P0722: Output Speed Sensor Circuit no Signal
696
DTC P0787: Shift / Timing Solenoid Low
698
DTC P0788: Shift / Timing Solenoid High
700
DTC P0961: Pressure Control Solenoid "A" Control Circuit Range / Performance
702
DTC P0962: Pressure Control Solenoid "A" Control Circuit Low
704
DTC P0963: Pressure Control Solenoid "A" Control Circuit High
706
DTC P0973 / P0976: Shift Solenoid "A" Control Circuit Low / Shift Solenoid "B" Control Circuit Low
708
DTC P0974 / P0977: Shift Solenoid "A" / Shift Solenoid "B" Control Circuit High
710
DTC P1702: Internal Control Module Memory Check Sum Error
712
DTC P1703: Can Invalid Data - TCM
712
DTC P1723: Range Select Switch Malfunction
713
DTC P1774: CAN Communication Bus off
715
DTC P1777: TCM Lost Communication with ECM (Reception Error)
717
DTC P1778: TCM Lost Communication with BCM (Reception Error)
718
DTC P1878: Torque Converter Clutch Shudder
719
DTC P2762: Torque Converter Clutch (TCC) Pressure Control Solenoid Control Circuit Range /Performance
720
DTC P2763: Torque Converter Clutch Pressure Control Solenoid Control Circuit High
722
DTC P2764: Torque Converter Clutch Circuit Pressure Control Solenoid Control Circuit Low
724
Inspection of TCM and Its Circuits
726
TCM Power and Ground Circuit Check
730
Brake Interlock System Inspection
731
Learning Control Initialization
732
Repair Instructions
732
A/T Fluid Level Check
733
A/T Fluid Change
734
Select Lever Assembly Removal and Installation
734
Select Lever Components
734
Select Lever Knob Installation
734
3" Position Switch Inspection
735
Select Lever Inspection
735
Shift Lock Solenoid Inspection
735
Shift Lock Solenoid Replacement
735
Select Cable Components
736
Select Cable Removal and Installation
736
Key Interlock Cable Removal and Installation
737
Select Cable Adjustment
737
Transmission Range Sensor (Shift Switch) Inspection and Adjustment
739
Input Shaft Speed Sensor Removal and Installation
740
Output Shaft Speed Sensor Inspection
740
Output Shaft Speed Sensor Removal and Installation
740
Input Shaft Speed Sensor Inspection
741
Transmission Fluid Temperature Sensor Removal and Installation
741
Solenoid Valves (Shift Solenoid Valves and Timing Solenoid Valve) Removal and Installation
742
Transmission Fluid Temperature Sensor Inspection
742
Solenoid Valves (Shift Solenoid Valves, and Timing Solenoid Valve) Inspection
743
Pressure Control Solenoid Valve Inspection
745
Pressure Control Solenoid Valves (Pressure Control Solenoid and TCC Pressure Control Solenoid) Removal and Installation
745
Transmission Control Module (TCM) Removal and Installation
746
A/T Relay Inspection
747
Differential Side Oil Seal Replacement
747
A/T Fluid Cooler Hoses Replacement
748
Automatic Transaxle Unit Components
749
Automatic Transaxle Unit Dismounting and Remounting
750
Automatic Transaxle Assembly Components . 5A-108
752
Automatic Transaxle Unit Disassembly
754
Oil Pump Assembly Components
765
Oil Pump Assembly Disassembly and Reassembly
766
Oil Pump Assembly Inspection
766
Direct Clutch Assembly Components
768
Direct Clutch Assembly Preliminary Check
768
Direct Clutch Assembly Disassembly and Reassembly
769
Direct Clutch Assembly Inspection
771
Forward and Reverse Clutch Assembly Components
772
Forward and Reverse Clutch Assembly Disassembly and Reassembly
773
Forward and Reverse Clutch Assembly Preliminary Check
773
Forward and Reverse Clutch Assembly Inspection
777
2Nd Brake Piston Assembly Components
778
2Nd Brake Piston Assembly Disassembly and Reassembly
778
Transaxle Rear Cover (O/D and 2Nd Coast Brake Piston) Assembly Components
779
Transaxle Rear Cover (O/D and 2Nd Coast Brake Piston) Assembly Disassembly and Reassembly
780
Transaxle Rear Cover (O/D and 2Nd Coast Brake Piston) Assembly Inspection
781
Countershaft Assembly Components
782
Countershaft Assembly Disassembly and Reassembly
782
Valve Body Assembly Components
783
Valve Body Assembly Disassembly and Reassembly
784
Differential Assembly Components
785
Differential Assembly Disassembly and Reassembly
786
Differential Assembly Inspection
787
Torque Converter Housing Disassembly and Reassembly
788
Transaxle Case Disassembly and Reassembly
790
Automatic Transaxle Unit Inspection and Adjustment
791
Automatic Transaxle Unit Assembly
794
Specifications
794
Special Tools and Equipment
812
Recommended Service Material
812
Special Tool
812
General Description
815
Manual Transaxle Construction and Servicing
815
Repair Instructions
817
Manual Transaxle Oil Change
817
Differential Side Oil Seal Replacement
818
Gear Shift Control Lever and Cable Components
819
Gear Shift Control Lever and Cable Removal and Installation
820
Gear Select Control Cable Adjustment
820
Back up Light Switch Removal and Installation
821
Back up Light Switch Inspection
821
Manual Transaxle Unit Components
822
Manual Transaxle Unit Dismounting and Remounting
823
Gear Shift and Select Shaft Assembly Components
825
Gear Shift and Select Shaft Assembly Removal and Installation
825
Gear Shift and Select Shaft Disassembly and Assembly
826
Manual Transaxle Assembly Components
827
Fifth Gear Disassembly and Assembly
828
Manual Transaxle Assembly Disassembly and Reassembly
830
Transaxle Right Case Disassembly and Assembly
837
Transaxle Left Case Disassembly and Assembly
838
Input Shaft and Countershaft Components
839
Input Shaft Assembly Disassembly and Reassembly
840
Countershaft Assembly Disassembly and Reassembly
842
Synchronizer Parts Inspection
845
Gear Shift Shaft Components
845
5Th and Reverse Gear Shift Shafts Disassembly and Assembly
846
Gear Shift Shaft and Fork Inspection
846
Differential Components
847
Differential Disassembly and Assembly
847
Diagnostic Information and Procedures
817
Manual Transaxle Symptom Diagnosis
817
Special Tools and Equipment
850
Recommended Service Material
850
Special Tool
850
Clutch
853
General Description
853
Clutch Construction
853
Diagnostic Information and Procedures
854
Clutch System Symptom Diagnosis
854
Repair Instructions
854
Clutch Pedal Inspection
854
Clutch Fluid Level Inspection
855
Air Bleeding of Clutch System
855
Clutch Pedal Position (CPP) Switch Removal and Installation
856
Clutch Pedal Position (CPP) Switch Inspection and Adjustment
857
Clutch Fluid Pipe and Hose Components
857
Clutch Fluid Pipe Removal and Installation
858
Clutch Fluid Pipe Inspection
858
Clutch Master Cylinder Removal and Installation
858
Clutch Operating Cylinder Removal and Installation
859
Clutch Operating Cylinder Inspection
859
Clutch Pedal and Clutch Pedal Bracket Components
859
Clutch Cover, Clutch Disc and Flywheel Components
860
Clutch Cover, Clutch Disc and Flywheel Removal and Installation
860
Clutch Cover, Clutch Disc and Flywheel Inspection
862
Clutch Release System Removal and Installation
863
Special Tools and Equipment
866
Recommended Service Material
866
Special Tool
866
Section 6 Steering
867
Precautions
869
Precautions on Steering
869
Precautions for Steering Diagnosis
869
Diagnostic Information and Procedures
871
Steering Symptom Diagnosis
871
General Description
872
Steering Wheel and Column Construction
872
Precautions
872
Service Precautions of Steering Wheel and Column
872
Diagnostic Information and Procedures
873
Checking Steering Column for Accident Damage
873
Repair Instructions
874
Steering Wheel and Column Construction
874
Steering Wheel Removal and Installation
875
Contact Coil Cable Assembly Removal and Installation
876
Centering Contact Coil Cable Assembly
877
Contact Coil Cable Assembly Inspection
877
Steering Angle Sensor Removal and Installation
877
Steering Angle Sensor Inspection
877
Steering Column Removal and Installation
878
Steering Column Inspection
879
Ignition Switch Cylinder Assembly Removal and Installation (Non- Keyless Start Model)
880
Steering Lock Assembly (Ignition Switch) Removal and Installation
880
Steering Lower Shaft Removal and Installation
881
Specifications
882
Tightening Torque Specifications
882
Special Tools and Equipment
882
Special Tool
882
Precautions
883
Steering System Note
883
Precautions in Diagnosing Troubles
883
General Description
884
P/S System Description
884
EPS Diagnosis General Description
885
On-Board Diagnostic System Description
885
Schematic and Routing Diagram
886
EPS System Wiring Circuit Diagram
886
EPS" Warning Light Check
890
DTC Check
890
DTC Clearance
891
DTC Table
891
Scan Tool Data
893
Visual Inspection
894
P/S System Symptom Diagnosis
894
Serial Data Link Circuit Check
895
EPS" Warning Light Does Not Come on with Ignition Switch Turned on before Engine Starts
897
EPS" Warning Light Remains on Steady after Engine Starts
898
DTC C1113: Steering Torque Sensor (Main and Sub) Circuit Correlation
899
DTC C1118: Steering Torque Sensor Failure Signal Circuit High
904
DTC C1121 / C1123 / C1124: VSS Circuit Failure
908
DTC C1122: Engine Speed Signal
910
DTC C1141 / C1142 / C1143 / C1145: P/S Motor Circuit Failure
912
P/S Motor Circuit Wiring Diagram
912
DTC C1153: P/S Control Module Power Supply Circuit Voltage Low
914
DTC C1155: P/S Control Module Failure
915
P/S Control Module Power Supply and Ground Circuit Check
917
Inspection of P/S Control Module and Its Circuits
917
Steering Force Check
921
Steering Wheel Play Check
921
Repair Instructions
922
Tie-Rod End Boot On-Vehicle Inspection
923
Tie-Rod End Removal and Installation
923
Steering Gear Case Assembly Removal and Installation
924
Steering Shaft Joint On-Vehicle Inspection
924
Tie-Rod End Inspection
924
Steering Rack Boot Inspection
925
Tie-Rod / Rack Boot Removal and Installation
925
Steering Rack Plunger Inspection
927
Steering Rack Plunger Removal and Installation
927
P/S Control Module Removal and Installation
928
Torque Sensor and Its Circuit Inspection
928
P/S Motor and Its Circuit Inspection
929
Specifications
930
Tightening Torque Specifications
930
Special Tools and Equipment
931
Recommended Service Material
931
Special Tool
931
Section 7 Hvac
933
Precautions
936
Precautions on HVAC
936
General Description
937
Heater and Ventilation Construction
937
Schematic and Routing Diagram
938
Heater and Ventilation Wiring Circuit Diagram
938
Diagnostic Information and Procedures
939
Heater and Ventilation Symptom Diagnosis
939
Repair Instructions
940
HVAC Unit Components
940
HVAC Unit Removal and Installation
940
Blower Motor Removal and Installation
940
Blower Motor Inspection
940
Blower Motor Resistor Removal and Installation
941
Blower Motor Resistor Inspection
941
Blower Motor Relay Inspection
942
HVAC Control Unit Components
942
HVAC Control Unit Removal and Installation
943
Blower Speed Selector Inspection
945
Air Intake Selector Inspection
945
Air Intake Control Actuator Removal and Installation
945
Air Intake Control Actuator Inspection
946
Center Ventilation Louver Removal and Installation
946
Side Ventilation Louver Removal and Installation
947
HVAC Air Filter Removal and Installation (if Equipped)
948
HVAC Air Filter Inspection (if Equipped)
948
Air Conditioning System
949
Precautions
949
A/C System Caution
949
Precautions on Servicing A/C System
949
Manual Type
949
General Description
951
Refrigerant Type Identification
951
Sub-Cool A/C System Description
952
A/C Operation Description
952
Schematic and Routing Diagram
953
Major Components of A/C System
953
A/C System Wiring Diagram
954
Diagnostic Information and Procedures
955
A/C System Symptom Diagnosis
955
Abnormal Noise Symptom Diagnosis of A/C System
957
A/C System Performance Inspection
958
A/C System Inspection at ECM
963
Repair Instructions
964
Operation Procedure for Refrigerant Charge
964
Condenser Assembly On-Vehicle Inspection
969
Condenser Assembly Removal and Installation
969
Receiver/Dryer Removal and Installation
970
HVAC Unit Components
971
HVAC Unit Removal and Installation
972
Evaporator Inspection
972
Evaporator Thermistor (Evaporator Temperature Sensor) Removal and Installation
973
Evaporator Thermistor (Evaporator Temperature Sensor) Inspection
973
Expansion Valve Removal and Installation
974
Expansion Valve Inspection
974
A/C Refrigerant Pressure Sensor and Its Circuit Inspection
974
A/C Refrigerant Pressure Sensor Removal and Installation
974
A/C Switch Inspection
975
Compressor Relay Inspection
975
Compressor Drive Belt Inspection and Adjustment
975
Compressor Drive Belt Removal and Installation
976
Compressor Assembly Removal and Installation
976
Compressor Assembly Components
977
Magnet Clutch Inspection
977
Magnet Clutch Removal and Installation
977
Relief Valve Inspection
979
Relief Valve Removal and Installation
980
Specifications
980
Tightening Torque Specifications
980
Special Tools and Equipment
981
Recommended Service Material
981
Special Tool
981
Automatic Type
982
Precautions
982
A/C System Caution
982
Precautions in Diagnosing Trouble
982
Precautions on Servicing A/C System
982
General Description
982
Auto A/C System Description
982
HVAC Control Module Operation Description
984
Refrigerant Type Identification
984
Sub-Cool A/C System Description
984
A/C Operation Description
984
On-Board Diagnostic System Description
985
Schematic and Routing Diagram
985
Major Components of A/C System
985
A/C System Wiring Diagram
986
Diagnostic Information and Procedures
987
A/C System Symptom Diagnosis
987
Abnormal Noise Symptom Diagnosis of A/C System
990
DTC Clearance
991
DTC Table
992
Fail-Safe Table
993
Scan Tool Data
994
Air Conditioning System Check
995
Visual Inspection
995
DTC B1502: Inside Air Temperature Sensor And/Or Its Circuit Malfunction
997
DTC B1503: A/C Evaporator Air Temperature Sensor And/Or Its Circuit Malfunction
998
DTC B1504: Sunload Sensor And/Or Its Circuit Malfunction
1000
DTC B1511: Temperature Control Actuator
1001
DTC B1512: Air Flow Control Actuator
1003
DTC B1513: Temperature Control Actuator And/Or Its Circuit Malfunction
1005
DTC B1514: Air Flow Control Actuator And/Or Its Circuit Malfunction
1008
DTC B1541: HVAC Control Module Back-Up Power Supply Malfunction
1010
DTC B1546: A/C Refrigerant Pressure Malfunction
1011
DTC B1551: Serial Communication Circuit Malfunction
1011
DTC B1552: Serial Communication Signal Malfunction
1012
DTC B1553: CAN Communication Signal Malfunction
1013
DTC B1557: Vehicle Speed Sensor Signal Malfunction
1013
DTC B1561: Engine Coolant Temperature Sensor Signal Malfunction
1014
DTC B1562: Outside Air Temperature Sensor Signal Malfunction
1014
DTC B1563: A/C Refrigerant Pressure Sensor Signal Malfunction
1014
Inspection of HVAC Control Module and Its Circuit
1015
A/C System Inspection at ECM
1018
A/C System Performance Inspection
1018
Operation Procedure for Refrigerant Charge
1019
Repair Instructions
1019
HVAC Unit Components
1020
HVAC Unit Removal and Installation
1021
Temperature Control Actuator Inspection
1021
Temperature Control Actuator Removal and Installation
1021
Air Flow Control Actuator Inspection
1022
Air Flow Control Actuator Removal and Installation
1022
Air Intake Control Actuator Inspection
1023
Air Intake Control Actuator Removal and Installation
1023
Actuator Linkage Inspection
1024
Blower Motor Controller Inspection
1024
Blower Motor Controller Removal and Installation
1024
HVAC Control Module Removal and Installation
1025
Outside Air Temperature Sensor Inspection
1025
Outside Air Temperature Sensor Removal and Installation
1025
Sunload Sensor Inspection
1025
Sunload Sensor Removal and Installation
1025
Condenser Assembly On-Vehicle Inspection
1026
Condenser Assembly Removal and Installation
1026
Evaporator Inspection
1026
Evaporator Temperature Sensor Inspection
1026
Evaporator Temperature Sensor Removal and Installation
1026
Expansion Valve Inspection
1026
Expansion Valve Removal and Installation
1026
Inside Air Temperature Sensor Inspection
1026
Inside Air Temperature Sensor Removal and Installation
1026
Receiver/Dryer Removal and Installation
1026
Compressor Assembly Components
1027
Compressor Assembly Removal and
1027
Compressor Drive Belt Removal and Installation
1027
Magnet Clutch Inspection
1027
Magnet Clutch Removal and Installation
1027
Relief Valve Inspection
1027
Section 8 Restraint
1029
Precautions
1031
Precautions on Restraint
1031
Seat Belts
1032
General Description
1032
Seat Belt Construction
1032
Precautions
1032
Precautions on Service and Diagnosis of Seat
1032
Belt
1032
Diagnostic Information and Procedures
1033
Repair and Inspection Required after Accident
1033
Repair Instructions
1034
Front Seat Belt Components
1034
Front Seat Belt Removal and Installation
1035
Front Seat Belt Inspection
1035
Rear Seat Belt Components
1037
Rear Seat Belt Removal and Installation
1038
Rear Seat Belt Inspection
1038
Specifications
1038
Precautions
1039
Precautions on Service and Diagnosis of Air
1039
Air Bag System
1039
Bag System
1039
Precautions on Handling and Storage of Air Bag System Components
1040
Precautions on Disposal of Air Bag and Seat
1043
Belt Pretensioner
1043
General Description
1043
Air Bag System Construction
1043
Air Bag System Input / Output Table
1044
Schematic and Routing Diagram
1045
Air Bag System Wiring Circuit Diagram
1045
Component Location
1047
Air Bag System Components, Wiring and Connectors Location
1047
Diagnostic Information and Procedures
1048
Air Bag Diagnostic System Check
1048
Air Bag Diagnostic System Check Flow
1048
DTC Table
1049
DTC Check
1050
AIR BAG" Warning Right Comes on Steady
1051
Scan Tool Data
1051
AIR BAG" Warning Right Does Not Come
1053
AIR BAG" Warning Right Flashes
1054
DTC B1013: SDM Fault
1055
DTC B1014: "AIR BAG" Warning Right Circuit Failure
1055
DTC B1016: Power Source Voltage High
1056
DTC B1017: Power Source Voltage Low
1058
DTC B1021: Front Air Bag Module Deployed
1060
DTC B1024 / B1025: Side-Air Bag (Driver / Passenger) Deployed
1060
DTC B1026: Pretensioner Activated
1061
DTC B1027: Reusable Number Exceeded
1062
DTC B1031: Driver Air Bag Initiator Circuit Resistance High
1062
DTC B1032: Driver Air Bag Initiator Circuit Resistance Low
1067
DTC B1033: Driver Air Bag Initiator Circuit Short to Ground
1072
DTC B1034: Driver Air Bag Initiator Circuit Short to Power Circuit
1077
DTC B1041: Passenger Air Bag Initiator Circuit Resistance High
1082
DTC B1042: Passenger Air Bag Initiator Circuit Resistance Low
1085
DTC B1043: Passenger Air Bag Initiator Circuit Short to Ground
1088
DTC B1044: Passenger Air Bag Initiator Circuit Short to Power Circuit
1091
DTC B1051 / B1055: Driver / Passenger Pretensioner Initiator Circuit Resistance High
1094
DTC B1052 / B1056: Driver / Passenger Pretensioner Initiator Circuit Resistance Low
1096
DTC B1053 / B1057: Driver / Passenger Pretensioner Initiator Circuit Short to Ground
1098
DTC B1054 / B1058: Driver / Passenger Pretensioner Initiator Circuit Short to Power Circuit
1100
DTC B1061 / B1065: Driver / Passenger Side-Air Bag Initiator Circuit Resistance High
1102
DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance Low
1105
DTC B1063 / B1067: Driver / Passenger Side-Air Bag Initiator Circuit Short to Ground
1108
DTC B1064 / B1068: Driver / Passenger Side-Air Bag Initiator Circuit Short to Power Circuit
1111
DTC B1071: Forward-Sensor Performance Problem
1114
DTC B1072: Forward-Sensor Communication Error
1114
DTC B1073: Forward-Sensor Circuit Short to Ground
1114
DTC B1074: Forward-Sensor Circuit Short to Power Circuit or Open
1116
DTC B1081 / B1091: Driver / Passenger Side-Sensor Performance Problem
1118
DTC B1082 / B1092: Driver / Passenger Side-Sensor Communication Error
1118
DTC B1083 / B1093: Driver / Passenger Side-Sensor Circuit Short to Ground
1118
DTC B1084 / B1094: Driver / Passenger Side-Sensor Circuit Short to Power Circuit or Open
1119
DTC B1085 / B1095: Wrong Side-Sensor
1121
DTC B1361 / B1365: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance High
1122
DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance Low
1124
DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Ground
1126
DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Power Circuit
1128
Contact Coil Cable and Its Circuit Check
1131
Inspection of Intermittent and Poor Connections
1133
Repair and Inspection Required after Accident
1134
Repair Instructions
1136
Enabling Air Bag System
1137
SDM Removal and Installation
1138
Driver Air Bag (Inflator) Module Removal and Installation
1139
SDM Inspection
1139
Driver Air Bag (Inflator) Module Inspection
1141
Passenger Air Bag (Inflator) Module Removal and Installation
1141
Passenger Air Bag (Inflator) Module Inspection
1143
Side-Air Bag (Inflator) Module Removal and Installation
1143
Side Curtain-Air Bag (Inflator) Module Removal and Installation
1145
Side-Air Bag (Inflator) Inspection
1145
Forward-Sensor Removal and Installation
1147
Side Curtain-Air Bag (Inflator) Module Inspection
1147
Forward-Sensor Inspection
1148
Side-Sensor Removal and Installation
1148
Side-Sensor Inspection
1149
Passenger Air Bag (Inflator) Module Repair Harness Installation
1150
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal
1151
Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal
1162
Recommended Service Material
1165
Special Tool
1165
Section 9 Body, Cab and Accessories
1167
Default Chapter
1171
Cautions in Body Electrical System Servicing
1171
Fastener Caution for Body Service
1171
Precautions for Body Service
1171
General Description
1172
Wire / Connector Color Symbols
1172
Symbols and Marks
1173
How to Read Connector Layout Diagram
1175
How to Read Connector Codes and Terminal Nos
1176
How to Read Power Supply Diagram
1179
How to Read System Circuit Diagram
1179
Connector Layout Diagram
1181
Engine Compartment
1181
Instrument Panel
1187
Door, Roof
1191
Floor
1194
Rear
1200
Ground Point
1201
Ground (Earth) Point
1201
Power Supply Diagram
1202
Fuses and the Protected Parts
1204
Fuses in Main Fuse Box (RHD)
1204
Fuses in Main Fuse Box (LHD)
1204
Individual Circuit Fuse Box
1204
Junction Block (J/B) Connector / Fuse Layout
1208
Junction Block Inner Circuit (Overview)
1209
Junction Block Inner Circuit (Detail)
1211
System Circuit Diagram
1216
A-1 Cranking System Circuit Diagram
1217
A-2 Charging System Circuit Diagram
1218
A-3 Ignition System Circuit Diagram
1219
A-4 Cooling System Circuit Diagram
1220
A-5 Engine and A/C Control System Circuit Diagram
1221
A-6 A/T Control System Circuit Diagram
1226
A-7 Immobilizer System Circuit Diagram
1228
A-8 Body Control System Circuit Diagram
1229
B-1 Windshield Wiper and Washer Circuit Diagram
1233
B-2 Rear Wiper and Washer Circuit Diagram
1234
B-3 Rear Defogger Circuit Diagram
1235
B-4 Power Window Circuit Diagram
1236
B-5 Power Door Lock Circuit Diagram
1238
B-6 Power Mirror Circuit Diagram
1240
B-7 Horn Circuit Diagram
1241
B-8 Seat Heater Circuit Diagram
1242
B-9 Keyless Start System Circuit Diagram
1243
Combination Meter Circuit Diagram (Meter)
1244
Combination Meter Circuit Diagram (Indicator)
1245
Combination Meter Circuit Diagram (Warning Light)
1246
D-1 Headlight System Circuit Diagram
1248
D-2 Position, Tail and Licence Plate Light System Circuit Diagram
1250
D-3 Front Fog Light System Circuit Diagram
1251
D-4 Illumination Light System Circuit Diagram
1252
D-5 Interior Light System Circuit Diagram
1253
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram
1254
D-7 Brake Light System Circuit Diagram
1256
D-8 Back-Up Light System Circuit Diagram
1257
D-9 Headlight Beam Leveling System Circuit Diagram
1258
D-10 Rear Fog Light Circuit Diagram
1259
E-1 Heater System Circuit Diagram
1260
E-2 Auto A/C System Circuit Diagram
1262
F-1 Air-Bag System Circuit Diagram
1264
F-2 Anti-Lock Brake System Circuit Diagram
1266
F-3 Electronic Stability Program System Circuit Diagram
1268
F-4 Power Steering System Circuit Diagram
1270
G-1 Audio System Circuit Diagram
1272
G-2 Multi Information Display / Accessory Socket System Circuit Diagram
1273
List of Connector
1274
D Connector (M16A Engine)
1275
E Connector
1275
G Connector
1277
J Connector
1279
K Connector
1280
M Connector (SPORT Model)
1282
R Connector
1282
Lighting Systems
1283
Lighting System Components Location
1283
Interior Light System Location
1284
Diagnostic Information and Procedures
1284
Headlight Leveling System Symptom
1284
Turn Signal and Hazard Warning Light Symptom Diagnosis
1285
Clearance, Tail and License Plate Light Symptom Diagnosis
1285
Back-Up Light Symptom Diagnosis
1286
Brake Light Symptom Diagnosis
1286
Front Fog Light Symptom Diagnosis (if Equipped)
1286
Headlight Housing Removal and Installation
1287
Headlight Bulb Replacement
1288
Headlight Aiming Adjustment with Screen
1288
Headlight Switch (in Lighting Switch) Removal and Installation
1290
Headlight Switch (in Lighting Switch) Inspection
1290
Hazard Warning Switch Removal and Installation
1290
Hazard Warning Switch Inspection
1291
Brake Light Switch Inspection
1291
Turn Signal Light Switch (in Lighting Switch) Removal and Installation
1291
Turn Signal Light Switch (in Lighting Switch) Inspection
1291
Turn Signal and Hazard Warning Relay Removal and Installation
1291
Turn Signal and Hazard Warning Relay Inspection
1292
License Light Removal and Installation
1292
Front Fog Light Removal and Installation (if Equipped)
1293
Front Fog Light Bulb Replacement (if Equipped)
1293
Front Fog Light Switch Inspection (if Equipped)
1293
Front Fog Light Relay Inspection (if Equipped)
1293
Front Fog Light Aiming Adjustment with Screen (if Equipped)
1294
Headlight Leveling Switch Inspection (if Equipped)
1295
Headlight Leveling Actuator Inspection (if Equipped)
1295
Instrumentation / Driver Info. / Horn
1296
Combination Meter
1296
CAN Communication System Description
1296
Auto Volume Control System Description (if Equipped)
1298
Schematic and Routing Diagram
1299
Combination Meter Circuit Diagram
1299
Audio System Component Location
1301
Diagnostic Information and Procedures
1301
Engine Coolant Temperature (ECT) Meter Symptom Diagnosis
1302
Fuel Meter Symptom Diagnosis
1302
Low Fuel Warning Light Symptom Diagnosis
1302
Oil Pressure Warning Light Symptom Diagnosis
1303
Brake and Parking Brake Warning Light Symptom Diagnosis
1303
Seat Belt Reminder Light Symptom Diagnosis (if Equipped)
1303
A/T Shift Position Indicator Symptom Diagnosis (A/T Model)
1304
Charge Warning Light Symptom Diagnosis
1304
Main Beam (High Beam) Indicator Symptom Diagnosis
1304
Warning Buzzer Circuit Symptom Diagnosis
1305
Cigarette Lighter Symptom Diagnosis (if Equipped)
1305
Horn Symptom Diagnosis
1305
Information Display Symptom Diagnosis (if Equipped)
1306
Clock Symptom Diagnosis (if Equipped)
1307
Audio System Symptom Diagnosis (if Equipped)
1307
Remote Audio Control Switch Symptom Diagnosis (if Equipped)
1308
Navigation Symptom Diagnosis (if Equipped)
1309
Ignition Switch Removal and Installation
1309
Ignition Switch Inspection
1309
Combination Meter Removal and Installation
1310
Fuel Level Sensor Removal and Installation
1310
Fuel Level Sensor Inspection
1310
Oil Pressure Switch Removal and Installation
1310
Oil Pressure Switch Inspection
1311
Engine Coolant Temperature (ECT) Sensor Inspection
1311
Brake Fluid Level Switch Inspection
1311
Parking Brake Switch Inspection
1311
Door Switch (Front / Rear Door) Inspection
1312
Rear End Door Switch Inspection
1312
Outside Air Temperature Sensor Removal and Installation (if Equipped)
1312
Outside Air Temperature Sensor Inspection (if Equipped)
1312
Instrument Panel Removal and Installation
1313
Information Display (Clock) Removal and Installation
1314
Audio Unit Removal and Installation
1314
Front Speaker Removal and Installation
1314
Rear Speaker Removal and Installation
1315
Horn Removal and Installation
1315
Horn Inspection
1315
Horn Relay Inspection
1315
Antenna Amplifier Removal and Installation
1316
Remote Audio Control Switch Removal and Installation (if Equipped)
1316
Remote Audio Control Switch Inspection
1317
Vehicle Speed Signal Inspection
1317
Unit) (if Equipped)
1317
Specifications
1317
9D-1 Wipers / Washers
1318
Washer Tank and Washer Pump Removal and Installation
1320
Washer Pump Inspection
1320
Windshield Wiper Removal and Installation
1321
Windshield Wiper Motor Inspection
1322
Rear Wiper Removal and Installation
1323
Rear Wiper Motor Inspection
1324
Windshield Wiper and Washer Switch Removal and Installation
1324
Windshield Wiper and Washer Switch Inspection
1325
Rear Wiper and Washer Switch Removal and Installation
1326
Rear Wiper and Washer Switch Inspection
1326
Rear Wiper Relay Removal and Installation
1327
Rear Wiper Relay Inspection
1327
Specifications
1327
Rear End Door Window Defogger System Description
1328
Windshield Construction
1328
Power Door Mirror Control System Symptom Diagnosis
1330
Door Mirror Heater Symptom Diagnosis (if Equipped)
1330
Repair Instructions
1331
Windshield Removal and Installation
1331
Front Door Window Components
1335
Front Door Glass Removal and Installation
1335
Front Door Window Regulator Removal and Installation
1336
Front Door Window Regulator Inspection
1337
Rear Door Window Components
1337
Rear Door Glass Removal and Installation
1338
Rear Door Window Regulator Removal and Installation
1339
Rear Door Window Regulator Inspection
1339
Rear End Door Window Components
1340
Rear End Door Glass Removal and Installation
1340
Rear End Door Window Defogger Switch Inspection
1341
Rear End Door Window Defogger Relay Inspection
1341
Rear End Door Window Defogger Wire Inspection
1342
Rear End Door Window Defogger Wire Repair
1342
Power Window Main Switch Inspection
1343
Power Window Sub Switch Inspection
1344
Door Mirror Components
1345
Door Mirror Removal and Installation
1345
Power Door Mirror Switch Inspection
1345
Power Door Mirror Actuator Inspection
1346
Door Mirror Heater Switch Inspection
1346
Door Mirror Heater Inspection (if Equipped)
1346
Special Tools and Equipment
1346
Recommended Service Material
1346
General Description
1347
Key Coding Construction
1347
Rear End Door Opener System Description
1347
Security and Locks
1347
Power Door Lock and Keyless Entry System Component Location
1348
Power Door Lock System Operation Inspection
1349
Keyless Entry System Symptom Diagnosis (if Equipped)
1350
Keyless Entry System Operation Inspection
1351
Door Lock Function of Keyless Start System Symptom Diagnosis (if Equipped)
1351
Rear End Door Opener System Operation Inspection
1351
Rear End Door Opener System Symptom Diagnosis
1351
Front Door Lock Assembly Removal and
1352
Door Key Cylinder Switch Inspection
1354
Front Door Lock Assembly Inspection
1354
Power Door Lock Switch Inspection
1354
Power Door Lock Actuator Inspection
1355
Rear Door Lock Assembly Components
1356
Rear Door Lock Assembly Inspection
1356
Rear Door Lock Assembly Removal and Installation
1356
Rear End Door Lock Assembly Components
1357
Rear End Door Lock Assembly Removal and Installation
1357
Rear End Door Lock Assembly Inspection
1358
Rear End Door Opener Switch Inspection
1358
Programming Transmitter Code for Keyless Entry System (Vehicle Without Keyless Start System)
1359
Replacement of Transmitter Battery
1359
Keyless Entry Answer Back Function Change-Over Procedure (if Equipped)
1360
Keyless Entry Receiver Removal and Installation
1360
Keyless Entry Receiver and Its Circuit Inspection
1361
Special Tools and Equipment
1362
Recommended Service Material
1362
Specifications
1362
Seats
1363
Front Seat Removal and Installation
1364
Rear Seat Components
1365
Rear Seat Removal and Installation
1366
Special Tools and Equipment
1366
Recommended Service Material
1366
Floor Carpet Removal and Installation
1367
Head Lining Removal and Installation
1367
Interior Trim
1367
Console Box Components
1368
Specifications
1366
Specifications
1369
Hood Removal and Installation
1370
Hood Inspection and Adjustment
1370
Front Fender Components
1371
Front Fender Removal and Installation
1371
Front Door Assembly Components
1372
Front Door Assembly Removal and Installation
1372
Rear Door Assembly Components
1374
Rear Door Assembly Removal and Installation
1374
Rear End Door Assembly Components
1375
Rear End Door Assembly Removal and Installation
1375
Specifications
1377
Recommended Service Material
1377
Body Structure
1378
Cowl Top Components
1379
Specifications
1380
Body Dimensions
1380
Panel Clearance
1387
9L-1 Paint / Coatings
1388
General Description
1388
Anti-Corrosion Treatment Construction
1388
Plastic Parts Finishing
1389
Under Coating Application Areas
1395
Anti-Corrosion Compound Application Area
1397
Splash Guard (if Equipped) Components
1399
Section 10 Control Systems
1401
Default Chapter
1401
Control Systems
1401
Precautions
1403
Body Electrical Control System
1404
Precautions in Diagnosing Trouble
1404
BCM General Description
1404
CAN Communication System Description
1405
Theft Deterrent Light
1406
Security Alarm Description (if Equipped)
1406
Schematic and Routing Diagram
1407
Body Electrical Control System Wiring Circuit Diagram
1407
Connector Layout Diagram of BCM and Junction Block Assembly
1410
BCM and Related System Component Location
1411
Diagnostic Information and Procedures
1412
BCM Self-Diagnosis Function
1412
Body Electrical Control System Check
1413
Scan Tool Data
1415
DTC B1150 (No. 1150): Air Bag Communication Circuit Malfunction
1422
DTC B1157 (No. 1157): Air Bag Deployment Signal Input
1423
DTC B1170 (No. 1170): EEPROM Access Error
1424
DTC U0155 (No. 0155): Lost Communication with Instrument Panel Cluster (IPC) Control Module
1424
Possible Cause
1424
DTC U1073 (No. 1073): Control Module Communication Bus off
1427
DTC U1100 (No. 1100): Lost Communication with ECM
1428
DTC U1101 (No. 1101): Lost Communication with TCM
1430
DTC U1144 (No. 1144): Lost Communication with Keyless Start Control Module
1432
Inspection of BCM and Its Circuits
1434
BCM (Included in Junction Block Assembly)
1442
Removal and Installation
1442
Outside Air Temperature Sensor Removal and Installation
1442
Outside Air Temperature Sensor Inspection
1442
Security Alarm Mode Selection Procedure
1442
Special Tools and Equipment
1443
Immobilizer Control System
1444
Precaution in Replacing ECM
1444
Precautions in Handling Immobilizer Control
1444
Immobilizer Control System Introduction
1445
Immobilizer Control System Components Location
1446
On-Board Diagnostic System Description (Self-Diagnosis Function)
1446
Schematic and Routing Diagram
1447
Immobilizer Control System Wiring Circuit Diagram
1447
Diagnostic Information and Procedures
1448
Immobilizer Control System Check
1448
Diagnostic Trouble Code (DTC) Check
1448
Diagnostic Trouble Code (DTC) Clearance
1449
Diagnostic Trouble Code (DTC) Table
1449
Scan Tool Data
1450
Immobilizer Indicator Lamp Does Not Come on with Ignition Switch on and Engine Stop
1450
Immobilizer Indicator Lamp Remains on after Engine Starts
1451
DTC P1614: Transponder Response Error
1452
DTC P1615: ID Code Does Not Registered (Vehicle Equipped with Keyless Start System Only)
1452
DTC P1616: Different Registration ID Codes (Vehicle Equipped with Keyless Start System Only)
1453
DTC P1618: CAN Communication Error (Reception Error for Keyless Start Control Module) (Vehicle Equipped with Keyless Start System Only)
1454
DTC P1621: Immobilizer Communication Line Error
1455
DTC P1622: EEPROM Reading / Writing Error
1456
DTC P1623: Unregistered Transponder
1456
DTC P1625: Immobilizer Antenna Error
1457
DTC P1636: Immobilizer Information Registration Failure
1457
DTC P1638: Immobilizer Information Mismatched
1458
Inspection of Immobilizer Control Module (ICM) and Its Circuit
1459
Immobilizer Control Module (ICM) Removal and Installation
1461
Registration of the Ignition Key
1461
Procedure after ECM Replacement
1461
Special Tools and Equipment
1462
Keyless Start System
1463
Keyless Start System Description
1463
Parts and Functions
1464
Keyless Engine Start Function
1465
Door Lock Function of Keyless Start System
1466
Operation Area of Remote Controller
1467
CAN Communication System Description
1468
Schematic and Routing Diagram
1469
Keyless Start System Electric Wiring Circuit Diagram
1469
Diagnostic Information and Procedures
1470
Self-Diagnosis Function
1470
Keyless Start System Diagnosis Introduction
1470
Keyless Start System Check
1470
Customer Questionnaire (Example)
1471
Key Indicator Lamp Check
1472
DTC Clearance
1474
Keyless Start System Symptom Diagnosis
1474
Keyless Start System Operation Inspection
1475
Door Lock Operation (Keyless Start System) .10E-14
1476
Inspection of Keyless Start Control Module and Its Circuits
1476
No DTC Detection after Performing DTC Check
1480
Key Indicator Lamp Circuit Check (Key Indicator Lamp Doesn't Light When Ignition Knob Switch Is Pushed.)
1482
Keyless Start Control Module Power and Ground Circuit Check
1484
DTC No. 11: Communication Error with Steering Lock Unit
1485
DTC No. 13 / No. 14: Release Signal Error from Steering Lock Unit / Steering Lock Unit Malfunction
1486
DTC No. 21 / No. 22: Internal Error of Keyless Start Control Module (EEPROM Reading Error) / (EEPROM Writing Error)
1486
DTC No. 31: Lost Communication with BCM
1487
Can Communication Circuit
1487
DTC No. 33: Control Module Communication Bus off
1489
DTC No. 51 / No. 52 / No. 53: Driver Side / Passenger Side / Rear End Door Request Switch Failure
1490
Antennas and Request Switches Removal and Installation
1492
Repair Instructions
1492
Front Door (Driver and Passenger Side), Rear End Door Request Switch Inspection
1493
Front Door Lock Switch Inspection
1493
Steering Lock Unit Inspection
1493
Steering Lock Unit Removal and Installation
1493
Keyless Start Control Module Removal and Installation
1494
Remote Controller Inspection
1494
Replacement of Remote Controller Battery
1494
Registration Procedure for Remote Controller ID Code
1495
4
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Suzuki SWIFT 2005 Specifications
General
Brand
Suzuki
Model
SWIFT 2005
Category
Automobile
Language
English
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