Suzuki SWIFT 2005 User Manual

5A-2 Automatic Transmission/Transaxle:
CAUTION
!
• Keep component parts in group for each
subassembly and avoid mixing them up.
• Clean all parts with cleaning solvent
thoroughly and air dry them.
• Use kerosene or automatic transaxle fluid
as cleaning solvent.
• Do not use wiping cloths or rags to clean
or dry parts.
• All oil passages should be blown out and
checked to make sure that they are not
obstructed.
• Keep face and eyes away from solvent
spray while air blowing parts.
• Check mating surface for irregularities and
remove them, if any, and clean it again.
• Soak new clutch discs and brake discs in
transaxle fluid for at least 2 hours before
assembly.
• Replace all gaskets and O-ring with new
ones.
• Apply automatic transaxle fluid to all O-
rings.
• When installing seal ring, be careful so that
it is not expanded excessively, extruded or
caught.
• Replace oil seals that are removed and
apply grease to their lips.
• Before installing, be sure to apply
automatic transaxle fluid to sliding, rolling
and thrusting surface of all component
part. Also after installation, make sure to
check each part for proper operation.
• Always use torque wrench when
tightening bolts.
• A new discs should be soaked in ATF at least 2 hours
before use.
Part Inspection and Correction Table
Part Inspect for Correction
Casted part,
machined part
Small flaw, burr
Remove with oil
stone.
Deep or grooved
flaw
Replace part.
Clogged fluid
passage
Clean with air or
wire.
Flaw on installing
surface, residual
gasket
Remove with oil
stone or replace
part.
Crack Replace part.
Bearing
Unsmooth rotation Replace.
Streak, pitting, flaw,
crack
Replace.
Bushing, thrust
washer
Flaw, burr, wear,
burning
Replace.
Oil seal, gasket
Flawed or
hardened seal ring
Replace.
Worn seal ring on
its periphery or side
Replace.
Piston seal ring, oil
seal, gasket, etc.
Replace.
Gear
Flaw, burr Replace.
Worn gear tooth Replace.
Splined part Burr, flaw, torsion
Correct with oil
stone or replace.
Snap ring
Wear, flaw,
distortion
Replace.
No interference Replace.
Thread
Burr Replace.
Damage Replace.
Spring
Settling, sign of
burning
Replace.
Friction plate
Wear, burning,
distortion,
damaged claw
Replace.
Separator plate,
retaining plate
Wear, burning,
distortion,
damaged claw
Replace.
Sealing surface
(where lip
contacts)
Flaw, rough
surface, stepped
wear, foreign
material
Replace.

Suzuki SWIFT 2005 Specifications

General

Brand	Suzuki
Model	SWIFT 2005
Category	Automobile
Language	English