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Vibrac 2100 - User Manual

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User Guide Ver. 7.1.0
2100 Cap Inspector
By Vibrac LLC

Table of Contents

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Summary

Overview and Introduction

Introduction

Vibrac's expertise in torque-testing and the Model 2100 Cap Inspector.

Whats Inside this Manual

Manual covers system operation, maintenance, and calibration.

About This Manual

Details the manual's structure and provides brief chapter descriptions.

Unpacking and Inspection

Whats Inside

Provides a checklist for the receipt of a new Model 2002C series Conversion Kit.

Unpacking and Inspection

Instructions for unpacking the system and checking for shipping damage.

Checklist for Items supplied with the system

Lists all items shipped with the 2101 Cap Inspectors.

System Power Up and Down

Whats Inside

Contains information for powering up and turning off the Model 2101 Cap Inspector.

Powering Up the Cap Inspector

Step-by-step instructions for connecting and energizing the system.

Initial Display After Power-up

Describes the display shown after the system is ready for use.

Selecting a Profile from the Library

Instructions on how to select a test profile from the library.

Powering Down the Cap Inspector

Procedure for safely turning off the Cap Inspector system.

Correcting The Power On Lockup Condition

Troubleshooting steps for a system lockup condition.

System Check

Whats Inside

Provides steps to perform a system check and verify drive operation.

Performing the System Check

Guides the user through verifying the drive's proper operation.

Run Screen

Describes the starting point for all tests and its appearance.

Zeroing the System

Procedure for zeroing the system's torque display.

Open Button

Details the function and expected behavior of the Open Button.

Close Button

Details the function and expected behavior of the Close Button.

Modes of Operation

Whats Inside

Describes Run and Program modes and password protection.

Selecting a Mode

Explains how to select between Run and Program modes.

Profile Library

Display shown at power-up for profile selection or main menu access.

Run Mode (Main Menu)

The default mode upon power-up.

Program Mode (Main Menu)

Accesses all software features for profile creation and calibration.

Password Protecting the System

Procedure for locking the system in Run Mode.

Profile Manager

Whats Inside

Describes features for creating test profiles and using menus.

Profile Manager Button

Button to access the profile manager screen.

Test Profile Manager Screen

Displays features of the selected test and management buttons.

Select Button

Advances to the Test Profile Library.

Edit Button

Advances to the Test setup screen for the selected profile.

New Button

Advances to the select test type menu for creating a new profile.

Delete Button

Deletes the currently selected profile.

Save to USB

Enables copying the displayed profile to a memory stick.

Test Types

Whats Inside

Describes test types and the procedure for selecting one.

Test Types

Instructions to view test types via the Main Menu.

Select Test Type

Menu displaying the six basic test types for creating profiles.

Copy Profile

Option to copy an existing profile for faster creation.

Test Definitions

Defines the different types of tests available.

Creating a Removal Torque Test

Whats Inside

Step-by-step procedure for creating a Removal Torque Test.

Select Test Type

Screen to select the 'Removal' test type.

Keyboard For Removal Test

Input screen for naming the removal test profile.

Removal Test Setup Screen

Screen divided into groupings for configuring removal test parameters.

Removal Options

Configuration for Minimum Torque, Peak Detect, Extra Travel, and Speed.

Removal Minimum Torque

Setting the minimum torque value for a valid removal torque.

Removal Peak Detect

Setting the degrees of rotation after a peak for acceptance.

Pass; Fail Limits

Defines the low and high torque limits for passing a test.

Re-Application Options

Configures torque, speed, and slow down settings for re-application.

Report Options

Accesses the menu for editing profile header and comments.

Removal Test Run Screen

Displays the live run screen after programming the removal test.

Creating an Incremental Test

Whats Inside

Step-by-step procedure for creating an Incremental Torque Test.

Select Test Type

Screen to select the 'Removal and Incremental' test type.

Keyboard for the Incremental Test

Input screen for naming the incremental test profile.

Removal & Incremental Test Setup Screen

Screen to configure parameters for Removal & Incremental tests.

Removal Options

Configures Minimum Torque and Peak Detect for removal.

Incremental Pass; Fail Limits

Defines pass/fail limits for the incremental portion of the test.

Close Options

Sets the torque value when the Close Button is pressed.

Removal & Incremental Test Run Screen

Displays the live run screen for the Removal & Incremental test.

Creating a Removal & Bridge Test

Whats Inside

Step-by-step procedure for creating a Removal and Bridge Test.

Select Test Type

Screen to select the 'Removal and Bridge' test type.

Keyboard For Removal and Bridge Test

Input screen for naming the Removal & Bridge test profile.

Removal and Bridge Test Setup Screens

Screens for configuring parameters for Removal & Bridge tests.

Removal Options

Configures Minimum Torque, Peak Detect, and Speed for removal.

Removal Pass; Fail Limits

Defines pass/fail limits for the removal portion of the test.

Bridge Options

Configures Distance, Initial Speed, Change Speed, and Break Speed for bridges.

Bridge Pass; Fail Limits

Defines pass/fail limits for the bridge breaking portion.

Re-Application Options

Configures torque, speed, and slow down for re-application.

Removal & Bridge Test Run Screen

Displays the live run screen for the Removal & Bridge test.

Creating a Reverse Ratchet Test

Whats Inside

Step-by-step procedure for creating a Reverse Ratchet Torque Test.

Select Test Type

Screen to select the 'Reverse Ratchet' test type.

Keyboard For Reverse Ratchet Test

Input screen for naming the Reverse Ratchet test profile.

Reverse Ratchet Test Setup Screen

Screen divided into parts for configuring Reverse Ratchet test.

Reverse Ratchet Options

Configures Minimum Torque, Distance, Direction, and Speed.

Reverse Ratchet Pass; Fail Limits

Defines the low and high torque limits for passing the test.

Reverse Ratchet Test Run Screen

Displays the live run screen for the Reverse Ratchet test.

Creating a Strip Torque Test

Whats Inside

Step-by-step procedure for creating a Strip Torque Test.

Select Test Type

Screen to select the 'Strip' test type.

Keyboard For Strip Torque Test

Input screen for naming the Strip test profile.

Strip Test Setup Screen

Screen divided into parts for configuring Strip test parameters.

Strip Test Options

Configures Minimum Torque, Peak Detect, Cutoff Torque, Speed, and Slow Down.

Strip Pass; Fail Limit

Defines the low and high torque limits for passing a strip test.

Strip Test Run Screen

Displays the live run screen for the Strip Torque test.

Creating an ROPP CAP Test

Whats Inside

Step-by-step procedure for creating an ROPP Cap Torque Test.

Select Test Type

Screen to select the 'ROPP' test type.

Keyboard for ROPP Torque Test

Input screen for naming the ROPP test profile.

ROPP Test Setup Screens

Screens for configuring parameters for ROPP Cap tests.

Removal Options

Configures Minimum Torque, Peak Detect, and Speed for removal.

Removal Pass; Fail Limits

Defines pass/fail limits for the removal portion of the test.

Bridge Options

Configures Distance, Initial Speed, Change Speed, and Break Speed for bridges.

Bridge Pass; Fail Limits

Defines pass/fail limits for the bridge breaking portion.

Strip Options

Configures Peak Detect, Cutoff Torque, Speed, and Slow Down for strip.

Strip Pass; Fail Limits

Defines the low and high torque limits for passing a strip test.

ROPP Cap Test Run Screen

Displays the live run screen for the ROPP Cap test.

Selecting The System Options

Whats Inside

Procedure for selecting system options to suit the application.

System Options Menu Page 1

Default selections for system options, fitting most applications.

Units of Measure

Setting the units for torque measurement (e.g., lb-in, Nm).

Standard Deviation

Selecting calculation method for standard deviation (N-1 or N).

Auto Save Data

Enabling or disabling automatic saving of test data.

Single Line Output Options

Selecting data for transmission to RS-232 port.

Auto Transmit to PC

Configuring automatic transmission of test results to a PC.

Report Options

Accesses menu for setting default report options.

Decimal Places

Selecting the number of decimal places for displayed values.

System Options Menu Page 2

Further system option settings including calibration and weights.

User Cal Weights

Adding customer-supplied weights to the calibration table.

Calibration Selection

Toggling between factory and user calibration corrections.

System Backup To USB

Creating a backup of all test profiles to a USB drive.

Restore Profiles from USB

Restoring profiles from a USB drive to the library.

Quick Start

Whats Inside

Procedure for creating a new profile and performing a test.

Creating a New Profile

Steps to create a new profile from the run screen or main menu.

Performing the Test

Instructions for positioning the sample and starting a test.

Live Run Test Screen

Displays the screen during test execution.

Viewing and Saving Test Results

Whats Inside

Procedure for saving, viewing, and printing test results.

Saving a Test Result

End of test screen displays results and options to save or clear.

Viewing Test Results

Accessing test reports from the Run Screen via View/Print button.

View; Print Report

Options to customize reports before printing.

Modifying Test Reports

Whats Inside

Procedure for modifying reports to fit application needs.

Entering a Lot Number

Procedure for entering a lot number into the report.

Modifying the Report

Toggling signature, profile, data, and summary options.

Deleting Data

Options for deleting individual samples or all data.

Saving To USB

Saving report data to a USB drive as a text file.

Transmitting Test Results

Whats Inside

Output port, connector requirements, and transmission procedures.

Output Port

Describes the RS-232 serial communication port for data transfer.

Connector Requirements

Details the female, 9-pin Sub-D style connector.

Communication Protocol

Specifies Baud Rate, Data Bits, Stop Bits, and Parity.

Data Format Information

Details data string formats for different test modes.

Transmitting Data Automatically

Programming the unit to transmit test results automatically.

Using the USB Features

Whats Inside

Detailed use of USB drive for backing up and restoring profiles.

Backing up the System

Procedure for inserting a USB drive and initiating system backup.

Copying and Transferring Profiles

Using USB to transfer profiles between machines.

Restoring USB Files to System

Procedure for restoring profiles and data from a USB drive.

Gold Standard Verification

Whats Inside

Describes calibration verification using a Vibrac Gold Standard.

Vibrac Gold Standard Description

Details the Model C-2112 Gold Standard Verification Tool.

Calibration Verification with the Gold Standard

Step-by-step procedure for verifying calibration with the gold standard.

Cap Inspector Calibration

Whats Inside

Describes the entire calibration process, including user calibration.

General Calibration Information

Information about factory calibration and backup.

Calibration Frequency

Recommendations for how often calibration should be verified.

Calibration Equipment

Lists required tools for calibrating torque meters.

Performing a User Verification

Procedure to verify the system is in calibration.

Installing the Calibration Fixture

Instructions for mounting the calibration fixture on the Cap Inspector.

Installing the Calibration Beam

Instructions for installing the calibration beam onto the spindle cap.

User Verification Zeroing Screen

Screen that forces the user to zero the system before verification.

User Verification Weight 1 Screen

Displays live torque when weight is applied during verification.

User Verification Capture 1 Screen

Displays the captured verification value.

Performing a User Calibration

Procedure to perform a user calibration on the system.

User Calibration Screen 1

First screen to zero the system for user calibration.

User Calibration Screen 2

Calibration screens display torque in Percent of Full Scale.

User Calibration Screen 3

Capture button accepts value, Next Weight advances.

User Calibration; Verification Screen

Ensures calibration was performed properly by forcing verification.

Setting the Data and Time

Whats Inside

Step-by-step procedure for setting the Date and Time.

Edit Date and Time

Accessing the edit date and time function from the Main Menu.

Date and Time Menu

Menu to select changing the date and time.

Edit Date and Time Screen

Interface for changing month, day, and time values.

Down Force Option

Whats Inside

Describes the Down Force mechanism for testing Child Resistant caps.

About the Child Resistant Option

Enables pre-settable down force for push and turn caps.

Connecting the Air Supply

Procedure for connecting the air supply to the unit.

Adjusting the Down Force

Adjusting the Air Control Knob to provide the required down force.

Down Force Mechanism Nomenclature

Labels for the components of the Child Resistant Down Force Mechanism.

Adjusting the Down Force Foot

Procedure for adjusting the Down Force Foot for clearance.

Operating the Child Resistant Mechanism

Steps for testing a sample using the Child Resistant Mechanism.

Glossary of Terms

Index

Vibrac 2100 Specifications

General IconGeneral
BrandVibrac
Model2100
CategoryTest Equipment
LanguageEnglish