Table of Contents
ekr CON 100 – Installation and Operating Manual v
8.6.2 Setting Stroke Limitation and Servo-Center Position.................................................. 69
8.7 Performing the Material Setup ................................................................................... 72
8.8 Adjusting the Controller Gain ..................................................................................... 72
9 Operation ........................................................................................................74
9.1 Safety Instructions ...................................................................................................... 74
9.2 Control Panel .............................................................................................................. 74
9.3 Operation Display ....................................................................................................... 76
9.3.1 Overview..................................................................................................................... 76
9.3.2 Operation Display Edge Sensors (Sensor 1/2)............................................................. 77
9.3.3 Operation Display Line and Contrast Sensor (Sensor 3) ............................................. 78
9.3.4 Actuator Operation Display ........................................................................................ 80
9.4 Special Displays........................................................................................................... 81
9.4.1 Limit Switch Active...................................................................................................... 81
9.4.2 Actuator Blocked (Motor Overcurrent) ...................................................................... 81
9.4.3 Impermissible Supply Voltage..................................................................................... 82
9.4.4 Motor Control Timeout............................................................................................... 82
9.4.5 Controller Interlock Active.......................................................................................... 83
9.4.6 Actuator Bus Connection Fault ................................................................................... 83
9.4.7 Loss of the Line / Contrast Transition ......................................................................... 84
9.4.8 External Motor Output Stage Fault (Drive Module 160)............................................. 84
9.5 Performing the Material Setup ................................................................................... 85
9.5.1 Overview..................................................................................................................... 85
9.5.2 Activating the Material Setup ..................................................................................... 87
9.5.3 Cancelling Material Setup ........................................................................................... 87
9.5.4 Procedure for Web Edge Guiding ............................................................................... 88
9.5.5 Procedure for Web Center-Line Guiding..................................................................... 90
9.6 Selecting the Operating Mode for the IR 2011/40 Edge Sensor ................................. 93
9.6.1 Function ...................................................................................................................... 93
9.6.2 Requirements.............................................................................................................. 93
9.6.3 IR 2011/40 Operating Modes...................................................................................... 93
9.6.4 Operating Mode Selection.......................................................................................... 95
9.7 Selecting the Guiding Mode........................................................................................ 96
9.8 Selecting the Operating Mode.................................................................................... 97
9.8.1 Manual Mode ............................................................................................................. 97
9.8.2 Automatic ................................................................................................................... 97
9.8.3 Center Positioning....................................................................................................... 98
9.8.4 Watchdog.................................................................................................................... 99
9.9 Setting the Guiding Setpoint..................................................................................... 102
9.10 Optimizing the Controller Gain ................................................................................. 104
9.11 Calling up the Setup Menu........................................................................................ 106
9.12 Displaying System Information ................................................................................. 108
9.13 Displaying System Components................................................................................ 109
9.14 Displaying the DIL Switch Settings ............................................................................ 110
9.15 Displaying the Status of the Digital Inputs................................................................ 112
9.16 Displaying the CAN-Bus Status.................................................................................. 113
9.17 Restoring Factory Default Settings............................................................................ 114
10 Remote Control (Digital Inputs)......................................................................115
10.1 Safety Information .................................................................................................... 115
10.2 Digital Inputs............................................................................................................. 115
10.3 Truth Table................................................................................................................ 116
11 Maintenance and Cleaning.............................................................................117
11.1 Safety Instructions .................................................................................................... 117
11.2 Maintenance Table ................................................................................................... 118
11.3 Maintenance and Cleaning work .............................................................................. 118
11.3.1 Cleaning the Controller Housing ............................................................................... 118
11.3.2 Cleaning the Edge Sensor Housing............................................................................ 118