Segway VILLIAN SSV Series - Assemble the Rear Axle Output Gear Assembly; Install the Countershaft Assembly; Install the Left Box Connector

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FRONT AXLE AND REAR GEARBOX
FRONT AXLE AND REAR GEARBOX
A
A
B
B
Install the countershaft assembly
【
A
】
RL GEAR COUPLING SLEEVE
【
B
】
Circlip 35×2.5
【
C
】
Washer 32×42×1.5
【
D
】
R gear driven gear
【
E
】
Needle roller bearing K35×40×13
【
F
】
Parking gear
【
G
】
H gear driven gear
【
H
】
Needle roller bearing K28×33×17
【
I
】
Washer 30×40×1.5
【
J
】
H GEAR COUPLING SLEEVE
【
K
】
Countershaft
◆
Tools: external circlip pliers.
◆
Load
【
E
】
,
【
D
】
,
【
C
】
,
【
B
】
, and
【
A
】
into
【
K
】
in sequence, and then
【
J
】
,
【
I
】
,
【
H
】
,
【
G
】
,
【
F
】
, Also load
【
K
】
in sequence.
Assemble the rear axle output gear assembly
【
A
】
Deep groove ball bearing 6211
【
B
】
Rear axle output gear
◆
Tool: Bearing tool 6211.
◆
Assemble and press the bearings
【
A
】
to
【
B
】
respectively.
Install the left box connector
【
A
】
Cylindrical pin 6×10
【
B
】
Screw plug M14
【
C
】
O-ring 13.8×2.5
◆ ◆
Tools: brass hammer, 8mm hexagon wrench.
◆ ◆
Knock
【
A
】
into the left box, put
【
C
】
on the
bottom of the thread of
【
B
】
, and tighten
【
B
】
.
screw plug M14 component
15N·m
(1.53kgf·m,11.1ft·lb)
(1.53kgf·m,11.1ft·lb)
!
!
CAUTION
During installation, check whether the O-ring is intact and not
twisted. If the O-ring is damaged, it will cause transmission oil
leakage, which may cause abnormal wear of the internal parts
of the gearbox or even damage the gearbox. Please replace
the O-ring with a new one in time.
E
E
K
K
J
J
I
I
H
H
G
G
D
D
C
C
B
B
F
F
A
A
A
A
B
B
C
C