Segway VILLIAN SSV Series - Caliper Assembly; Caliper Disassembly

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BRAKE SYSTEM
Caliper Disassembly
◆ Remove:
Caliper (see Caliper Removal)
Pads (see Brake Pad Removal)
Anti-rattle Spring
◆ Using compressed air, remove the piston.
Cover the caliper opening with a clean, heavy cloth 【A】.
Remove the piston by lightly applying compressed air 【B】
to where the brake line fi ts into the caliper.
!
To avoid serious injury, never place your fi ngers or palm
inside the caliper opening. If you apply compressed
air into the caliper, the piston may crush your hand or
fi ngers.
!
•If compressed air is not available, do as follows with the
brake hose connected to the caliper.
•Prepare a container for brake fl uid.
•R emove the pads and spring (s ee Brake P ad
Removal).
•Pump the brake lever to remove the caliper piston.
◆ Remove:
Dust Seal 【A】
Fluid Seal 【B】
Bleed Valve 【C】and Rubber Cap【D】
Boots 【E】 and Caliper Holder 【F】
Caliper Assembly
◆ Replace the fl uid seal 【A】 with a new one.
◆ Apply brake fl uid to the fl uid seal, and install it into
the cylinder by hand.
◆ Replace the dust seal 【B】 with a new one if it is
damaged.
◆ Apply brake fl uid to the dust seal, and install it into
the cylinder by hand.
B
A