Segway VILLIAN SSV Series - Brake Discs; Brake Pad Installation; Brake Pad Removal; Brake Pad Wear Inspection

11 - 9
BRAKE SYSTEM
BRAKE PADS
Brake Pad Removal
◆ Remove the front rim assembly or the rear rim
assembly.
◆ Loosen the fastening bolt【D】from the guide rod
of the brake assembly【C】. In the process of
loosening the bolt【D】, the head of【C】must
always be in close contact with the brake caliper
body【B】and limit. Otherwise, it will follow【D】
because【C】is not in position, and【D】cannot be
disassembled.
◆ Rotate the brake caliper body at least 90 degrees so
that the brake pad【A】can be easily removed from
the spring holder【E】on the inner and outer sides
of the brake disc.
Brake Pad Installation
◆ Push the caliper piston in by hand as far as it will go.
◆
Be sure that the anti-rattle spring is in place.
◆ Install:
1. Install the brake pads in the upper and lower spring
holders【E】on the inner (or outer) side and fit the
brake discs respectively
2. Rotate the brake caliper down so that the mounting
hole position coincides with the hole position of the
brake assembly guide rod【C】, and the brake
assembly guide rod【C】must be confined to the
brake caliper 【B】 and be in contact with the brake
Calipers【B】fi t.
3. Apply thread glue to the tightening bolt【D】that has
just been loosened.
Tighten the fastening bolt【D】
25N·m(2.5kgf·m,18 ft·lb)
!
Do not attempt to drive the vehicle until a firm brake
lever can be obtained by pumping the brake lever until
the pads are against each disc. The brake will not
function on the fi rst application if this is not done.
Brake Pad Wear Inspection
◆ Refer to the Brakes in the Periodic Maintenance
chapter.
A
D
B
C
E