Segway VILLIAN SSV Series - Install the Needle Bearing and Locating Pin; Install the Shift Mechanism

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FRONT AXLE AND REAR GEARBOX
FRONT AXLE AND REAR GEARBOX
Install the needle bearing and locating pin
【
A
】
Needle roller bearing HK121612
【
B
】
Cylindrical pin 6×10
Tools: Needle bearing indenter-HK121612, copper
hammer.
◆
Press
【
A
】
into the box, and put two cylindrical
pins
【
B
】
into the box.
Install the shift mechanism
【
A
】
Shift positioning wheel
【
F
】
Hexagon head bolt M6×40
【
B
】
Bushing
【
G
】
Shift shaft assembly
【
C
】
Shift driven gear
【
H
】
Positioning plate bolt m6×21
【
D
】
Shift torsion spring
【
I
】
Positioning plate
【
E
】
Washer 6.5×22×2
【
J
】
Shift positioning plate spring
Tool: 10mm sleeve.
◆
Put
【
J
】
into the box, then put
【
I
】
and
【
H
】
into
the box, and then put
【
A
】
into the box and jam
with
【
I
】
as shown in the fi gure.
◆
Install
【
B
】
,
【
C
】
,
【
D
】
,
【
E
】
, and
【
F
】
in
sequence.
◆
Put the installed
【
B
】
,
【
C
】
,
【
D
】
,
【
E
】
, and
【
F
】
into the box and tighten.
◆
Finally, install
【
G
】
as shown in the fi gure to align
the points.
Hexagon head bolt M6×40
15N·m
15N·m
(1.53kgf·m,11.1ft·lb)
(1.53kgf·m,11.1ft·lb)
Positioning plate bolt M6×21
15N·m
15N·m
(1.53kgf·m,11.1ft·lb)
(1.53kgf·m,11.1ft·lb)
Install the needle bearing and locating pin
【
A
】
Shift shaft cover gasket
【
C
】
Bolt M6×20
【
B
】
Shift shaft cover
【
D
】
Oil seal 15×25×5
◆
Tools: 15×25×, 8mm sleeve for the oil seal pressure
head of the shift chamber cover.
◆
Press
【
D
】
into
【
B
】
, then install
【
A
】
according
to the position of the locating pin, then install
【
B
】
in sequence, and tighten the bolts in sequence.
Bolt M6×20
12N·m
12N·m
(1.22kgf·m,8.86ft·lb)
(1.22kgf·m,8.86ft·lb)
A
A
B
B
B
B
A
A
C
C
D
D
E
E
F
F
G
G
H
H
I
I
J
J
A
A
B
B
C
C
D
D