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MAINTENANCE
GENERAL VEHICLE INSPECTION AND MAINTENANCE
Pre-Ride / Daily Inspection
Perform the following pre-ride inspection daily, and when servicing the vehicle at each scheduled
maintenance.
◆
Engine Oil - Check for proper level on dipstick located in oil tank (refer to “Engine Oil Level”
procedure)
◆ Tires - check condition and pressures
◆
Fuel tank - fi ll to proper level
◆ All brakes - check operation and fluid leveL and adjustment (includes parking brake on INT’L
Model)
◆
Throttle - check for free operation and closing
◆ Headlights/Taillights/Brakelights - also check operation of all indicator lights, instrument cluster and
switches
◆
Ignition switch - check for proper function
◆ Wheels - check for tightness of wheel nuts and axle nuts; check to be sure axle nuts are secured
by cotter pins
◆
Engine Intake Pre-Filter - Inspect pre-filter and clean with soapy water and compressed air if
necessary
◆ PVT Intake Pre-Filter - Inspect pre-filter and clean with soapy water and compressed air if
necessary
◆ Steering - check for free operation noting any unusual looseness in any area
◆ Loose parts - visually inspect vehicle for any damaged or loose nuts, bolts or fasteners
◆
Engine coolant - check for proper level at the recovery bottle
◆ Drive Shaft Boots - Inspect inner and outer boots for tears or damage on both front and rear drive
shafts
◆
Check all front and rear suspension components for wear or damage.
Frame, Nuts, Bolts, and Fasteners
◆ Periodically inspect the torque of all fasteners in accordance with the maintenance schedule.
Check that all cotter pins are in place. Refer to specifi c fastener torques listed in each chapter.
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