Technogym Group Cycle D92

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New Group Cycle (D92):

Technical Service Guide - Rev. 5.1

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Page 4

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Table of Contents5
General Warnings13
Introduction13
Useful Advice14
General Regulations Regarding Service Work14
Personal Protective Equipment14
Technical Specifications15
Mechanical Characteristics16
Overall Dimensions of the Equipment16
Dimensions and Weight of Packaging17
Environmental Characteristics18
Compliance with Regulations18
Equipment Coding19
Coding for the Group Cycle Equipment with the Old Wi-Fi Console and Group Cycle Without Console19
Coding for Group Cycle Equipment with the New Wi-Fi / Ant+ Console20
Serial Number Structure21
New Serial Number Structure for Group Cycles Produced Starting from 201721
Serial Number Structure for Group Cycles Produced Prior to 201722
Position of Manufacturer and Product Identification Label - Position of Warning Label23
Cable Diagram (Connect Version)24
Old Electronics Cable Diagram (Rev. 1)24
New Electronics Cable Diagram (Rev. 2)25
Cable Table26
Cables Used in the Old and New Electronics26
Cables Used in the New Electronics26
Operating Principle29
Electronic Components29
Generator29
Voltage Converter (Transformer)29
Watt Sensor Board29
Hall Sensor30
Console (Connect Version)30
Old Wi-Fi Console30
New Wi-Fi / Ant+ Console31
Nfc (Connect Version)31
Bluetooth Smart (Connect Version)31
Wifi (Connect Version)32
Accessories33
Moving and Installing the Equipment35
Installation Specifications and Require35
Ments35
Lifting and Moving the Equipment36
Troubleshooting37
Procedure to Follow When Replacing Compo37
Nents37
Replacing the Generator / the Voltage Converter37
Replacing the Flywheel Aluminium Disc and Brake Calliper37
Replacing the Watt Sensor Board37
Replacing the Hall Sensor /Brake Frame37
Replacing the Console38
Replacing a Component that Interacts with the Braking System (E.g. Knob, Etc.)38
Replacing the Guides38
Combo Keypad40
Troubleshooting42
The Console Does Not Turn on42
Malfunction Cases: Rpm - Watt - Level43
Troubleshooting Case 144
Troubleshooting Case 244
Troubleshooting Case 344
Troubleshooting Case 445
Troubleshooting Case 545
User Not Able to Login / Login Icon Flashing46
Login Via the Qr Code - Login Via Tgs/Nfc46
After Replacing the Watt Sensor Board, the Console Does Not Turn on /The Rpm Values Shown on the Display Are too High48
Loosening of the Flywheel Screws49
Lack of Precision in the Watt Values Shown on the Display49
Plays of the Handlebar Assembly50
Plays of the Seat Horizontal Slider53
Guideline about the Replacing of the Flywheel Aluminium Disc and Brake Calliper56
Brake Calibration56
Checking the Alignment between the Hole and the Tooth of the Knob57
Checking the Calibration Template59
Mechanical Regulation of the Brake Position61
Soft Calibration of the Brake64
Procedure for Replacing the Watt Sensor ID66
Ics66
Procedure to Follow if It Is Necessary to Remove the Plate on Which the Watt Sensor ID Is Fixed70
Diagnostics of the New Wi-Fi/Ant+ Console Via the Nrf Connect App (Ble Signal Check)73
Equipment Testing after the Intervention of Technical Service80
Sw Upgrade83
Sw Upgrade for the Old Wi-Fi Console83
Software Upgrade for the New Wi-Fi / Ant+ Console84
Group Cycle Class87
Requirements for Configuring Class87
Group Cycle Class Configuration87
Configuring the Group Cycle App as the Main100
Unity Self App100
Second Network Configuration100
Executable Sw for Diagnostics with Pc : Terminal103
Accessing the Terminal Sw103
Structure for Entering Commands104
Reading Firmware Versions105
Cpu) Firmware Version105
Ble / Ant+ Module Firmware Version105
Wi-Fi) Firmware Version105
Better Keypad) Firmware Version105
Watt Sensor Firmware Version106
Reading and Writing the Serial Numbers and Identification Parameters106
Writing the Console Serial Number106
Reading the Console Serial Number106
Setting the Facility Url106
Viewing the Facility Url107
Writing the Low Kit Serial Number107
Reading the Low Kit Serial Number107
Determining Mac Address107
Writing the Bicycle Number107
Reading the Bicycle Number108
Wi-Fi and Network Configuration108
Entering a Name for the Network108
Writing the Network Password108
Writing the Wep Key Number109
Checking Connection Type109
Writing the Console Ip Address109
Writing the Gateway Address110
Checking the Ip Address - Default Gateway - Netmask110
Reading the Wi-Fi Power110
Configuring Unity Self110
Setting Parameters110
Setting the Data Send Period111
Displaying the Realtime Monitor Configuration111
Enabling Data Sending111
Disabling Data Sending111
Configuring Date and Time112
Rtc Initialisation112
Setting the Date and Time112
Reading the Date and Time113
Procedure for Reading and Setting the Gear113
Procedure for Setting the Date and Time115
Equipment Software Loader117
Steps Necessary for Accessing the Equipment Software Loader Program117
Watt Sensor Board Sw Loading118
Watt Sensor Tonic (Old Electronics Rev. 1)120
Watt Sensor ID (New Electronics Rev. 2)122
Watt Sensor Board Programming123
Program Watt Sensor Board126
Write Serial Number126
Write Torque Table126
Compare Brake Calibration127
Read Generator Model129
Write Generator Model129
Read Torque Table129
Disassembly131
Removing the Console131
Removing the Console with Velcro132
Removing the Console with Projections137
Removing and Assembling the Pedal139
Removing the Pedal Cage141
Removing Guards142
Removing Brake Guards142
Removing the Main Right Guard144
Removing the Main Left Guard147
Removing the Mudguard Protection150
Removing the Pedal Cranks152
Removing the Right Pedal Crank152
Removing the Left Pedal Crank154
Replacing the Right and Left Pedal Crank156
Belts and Flywheel157
Tightening the Transmission Belt157
Removing the Belt Tensioner159
Removing the Flywheel, Transmission Belt and Generator Belt160
Removing the Brake Assembly166
Removing the Knob168
Handlebar170
Removing the Handlebar170
Disassembling the Handlebar's Horizontal Slider as171
Sembly171
Disassembling the Handlebar'svertical Slider174
Removing Sleeve Bushings and Regulation the Post181
Fitting the Handlebar'svertical Slider Back Onto the Bike183
Seat186
Removing the Seat186
Disassembling the Seat's Horizontal Slider Assembly187
Disassembling the Seat's Vertical Slider191
Removing Sleeve Bushings and Regulation the Post196
Disassembling the Seat's Guard198
Disassembling the Old Electronics (Rev. 1)202
Removing the Generator203
Tightening Torques - Grease -Adhesives & Sealants - Belt Tensioning207
Pedal207
Pedal Crank208
Transmission Belt209
Flywheel209
Lever of Handlebar and Seat210
Self-Locking Nut210
Pin211
Adjustments and Regulations213
Adjustment213
Belt Tension Regulation213
Play Regulation for Vertical Regulations215
Play Regulation for Horizontal Regulations217
Product Modifications219
New Wi-Fi / Ant+ Console219
Operating Principle219
How to Identify the Type of Console Installed on the Group Cycle (D92)219
Console Upgrade: Assembly of the New Wi- Fi / Ant+ Console on the New Group Cycle (D92) with the Old Wi-Fi Console Installed219
Compatibility with the Gc with the New Electronics (Rev.2) and the Old Electronics (Rev.1)219
Installing the New Wi-Fi / Ant+ Console on the New Group Cycle220
(D92)220
Console Downgrade: Assembly of the Old Wi-Fi Console on the New Group Cycle (D92) with the New Wi-Fi / Ant+ Console Installed220
Software Upgrade for the New Wi-Fi / Ant+ Console220
Commands from the Terminal220
Technical Service Guide - Rev220
Equipment Setup App220
Electronics in the Group Cycle Connect Ver221
Sion221
Electronics Rev.1221
Electronics Rev.2221
Introduction of the Protection Gutter222
Inserting the Belleville Washer on the Front and Rear Handle222
New Foot that Does Not Stain the Floor223
Planned Maintenance225
List of Changes for Manual Revision227
Revision 2.0227
Revision 3.0227
Revision 4.0228
Revision 4.1228
Revision4.2229
Revision 4.3229
Revision 4.4229
Revision 5.0229
Revision 5.1229

Technogym Group Cycle D92 - Page 4

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