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Trimble GCS900 - User Manual

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Version 12.70
Revision A
Part Number 65129-07-ENG
April 2015
Operator's Manual
Trimble
®
GCS900 Grade Control System for
Excavators
11

Table of Contents

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Summary

About This Manual

Scope and audience

Defines manual's audience and scope for operators, technicians, dealers, and supervisors.

Using the Control Box and Lightbars

Control box basics

Overview of the control box screen, buttons, and essential functions for system operation.

Transferring data to and from the control box

Instructions for moving data between the control box and a USB flash drive for backup and transfer.

Working with control box information

Guidance on navigating menus, dialogs, and screens for system configuration and status checks.

Working with guidance screens

Explains how to view and interpret various guidance screens for machine operation.

Understanding lightbar information

Details the meaning of external and internal lightbar LEDs for guidance feedback.

Preparing to Work

Power up checks

Basic checks to ensure all system components function correctly during startup.

Control box power up

Steps to verify the control box has powered up successfully and displays expected information.

Software option keys

Information on how software option keys manage system functionality and support.

Troubleshooting option keys

Guidance on resolving issues related to missing or invalid software option keys.

Work preparation checks

Essential tasks to prepare the system for operation before starting work.

Machine settings

How to view and restore correct machine settings files for accurate guidance.

Switching guidance modes

How to switch between different guidance modes based on sensor availability.

Lightbar brightness

Procedure for adjusting the brightness of the control box and external lightbars.

Configuring the machine radio

Steps for setting up the machine radio for communication with UTS or GNSS systems.

Machine radio configuration

Details on configuring radio parameters like network and frequency for machine communication.

Wi-Fi networking

Information on setting up and connecting to Wi-Fi networks for data transfer.

Connecting to a Wi-Fi network

Steps to join known Wi-Fi networks and establish a wireless connection.

Exchanging files with a Connected Community filespace

How to exchange files with a remote file space via a cellular modem.

Configuring the Connected Community settings

Steps to configure settings for file synchronization with the Connected Community.

Internet Connection Settings

How to configure the control box to connect to the internet via cellular or Wi-Fi.

Create New

Procedure to create a new internet connection profile for service provider details.

Selecting an excavator bucket

How to select the correct excavator bucket model for accurate guidance calculations.

Selecting a 3 D vertical guidance method

How to select the vertical guidance method for 3D systems based on sensor configuration.

Using 2 D Guidance in the Field

Setting the focus point

How to set the reference point on the bucket used for benching.

GNSS Receiver Support

Details on using GNSS for machine positioning and creating basic designs in the field.

Bench rotation using two points

Method for fine-tuning rotation bench accuracy using two bucket tip points.

Selecting or creating a guidance model

How to select or create guidance models like Depth, Slope, Profile, or Alignments.

Selecting a 2 D guidance method

Steps to check and select appropriate 2D guidance methods for excavation tasks.

Depth and slope models

Information on how depth and slope models are stored and accessed in memory.

Establishing an elevation reference

Procedures for setting up an elevation reference using bucket focus or a laser plane.

Using the bucket focus as the reference elevation

How to set the system's elevation reference using the bucket focus point.

Working with 2 D guidance

Common tasks performed during 2D guidance operations.

Transferring a benchmark reference elevation

Methods for transferring the bench elevation when moving the machine to a new position.

Using 3 D Guidance in the Field

Preparing 3 D sensors

Essential tasks for preparing UTS and GNSS sensors before using 3D guidance.

Benching a UTS target

Instructions for benching a UTS target to establish an elevation reference for 3D guidance.

Initializing single-3 D excavator orientation

Procedure to initialize machine orientation for single-3D systems when first started or moved.

Setting GNSS accuracy mode

How to select the appropriate GNSS accuracy mode for optimal performance.

Loading or creating a design

How to load a design file or create a new design for 3D guidance operations.

Loading a design

Steps to select and load design files, including specific procedures for 3D lines designs.

Lane guidance

Explanation of how lane guidance works and its requirements for 2D and 3D systems.

Troubleshooting lane guidance

Common problems and solutions encountered when setting up and using lane guidance.

Working with 3 D guidance

Common tasks and configurations for operating the system with 3D guidance.

Setting the working surface lift and;or vertical offset

How to set vertical offsets and lifts for working surfaces in 3D guidance.

Selecting horizontal alignment

How to select a design feature to use as the horizontal alignment for guidance.

Using Mapping;Recording in the Field

Automatic mapping

How the system supports automatic map recording based on pre-configured rules.

Fixed mapping rules

Conditions that must be met for fixed mapping rules to be active and non-configurable.

Loading or creating a map

How to load an existing map file or create a new empty map directory.

Creating a map file

Steps to create a named, empty map directory to store map recording data.

Using Mapping;Recording

Overview of on-screen map and log file features for tracking job progress.

Mapping;Recording states

Explains the different states (Auto, On, Off, None) for mapping and recording.

Point recording

Feature to record the 3D location of points identified by the focus position.

Troubleshooting in the Field

Remote Assistant

How to request online remote system support from dealers or site supervisors.

Troubleshooting Remote Assistant

Common problems and solutions when setting up and using Remote Assistant.

General troubleshooting

General checks for troubleshooting system issues including error messages and component status.

Running system diagnostics

How to check system components and their status, including CAN bus devices.

UTS diagnostics

Detailed diagnostics for UTS systems, including status field values and common issues.

GNSS diagnostics and satellite monitoring

Tools to view GNSS diagnostic information and satellite data for troubleshooting.

Troubleshooting flashing warning messages

How to interpret and resolve flashing warning messages that require operator action.

UTS warning messages

Common UTS warning messages and their corresponding troubleshooting solutions.

GNSS warning messages

Common GNSS warning messages and their corresponding troubleshooting solutions.

Troubleshooting error messages

How to handle error messages that indicate system malfunctions or configuration problems.

Other selected error messages

Specific error messages related to software components and their resolution.

Troubleshooting system components

How to inspect component status indicators (LEDs) to troubleshoot system issues.

External lightbar system status indicators

Meaning of LED patterns on external lightbars for troubleshooting.

GNSS receiver status indicators

Interpreting the meaning of receiver status LED activity for GNSS troubleshooting.

Troubleshooting GNSS systems

Steps to quickly assess GNSS components, including receiver status and data link.

Troubleshooting UTS systems

Steps to diagnose and resolve issues with UTS components and their connectivity.

Before you contact your dealer

Information to gather before contacting support to expedite problem resolution.

Summary

About This Manual

Scope and audience

Defines manual's audience and scope for operators, technicians, dealers, and supervisors.

Using the Control Box and Lightbars

Control box basics

Overview of the control box screen, buttons, and essential functions for system operation.

Transferring data to and from the control box

Instructions for moving data between the control box and a USB flash drive for backup and transfer.

Working with control box information

Guidance on navigating menus, dialogs, and screens for system configuration and status checks.

Working with guidance screens

Explains how to view and interpret various guidance screens for machine operation.

Understanding lightbar information

Details the meaning of external and internal lightbar LEDs for guidance feedback.

Preparing to Work

Power up checks

Basic checks to ensure all system components function correctly during startup.

Control box power up

Steps to verify the control box has powered up successfully and displays expected information.

Software option keys

Information on how software option keys manage system functionality and support.

Troubleshooting option keys

Guidance on resolving issues related to missing or invalid software option keys.

Work preparation checks

Essential tasks to prepare the system for operation before starting work.

Machine settings

How to view and restore correct machine settings files for accurate guidance.

Switching guidance modes

How to switch between different guidance modes based on sensor availability.

Lightbar brightness

Procedure for adjusting the brightness of the control box and external lightbars.

Configuring the machine radio

Steps for setting up the machine radio for communication with UTS or GNSS systems.

Machine radio configuration

Details on configuring radio parameters like network and frequency for machine communication.

Wi-Fi networking

Information on setting up and connecting to Wi-Fi networks for data transfer.

Connecting to a Wi-Fi network

Steps to join known Wi-Fi networks and establish a wireless connection.

Exchanging files with a Connected Community filespace

How to exchange files with a remote file space via a cellular modem.

Configuring the Connected Community settings

Steps to configure settings for file synchronization with the Connected Community.

Internet Connection Settings

How to configure the control box to connect to the internet via cellular or Wi-Fi.

Create New

Procedure to create a new internet connection profile for service provider details.

Selecting an excavator bucket

How to select the correct excavator bucket model for accurate guidance calculations.

Selecting a 3 D vertical guidance method

How to select the vertical guidance method for 3D systems based on sensor configuration.

Using 2 D Guidance in the Field

Setting the focus point

How to set the reference point on the bucket used for benching.

GNSS Receiver Support

Details on using GNSS for machine positioning and creating basic designs in the field.

Bench rotation using two points

Method for fine-tuning rotation bench accuracy using two bucket tip points.

Selecting or creating a guidance model

How to select or create guidance models like Depth, Slope, Profile, or Alignments.

Selecting a 2 D guidance method

Steps to check and select appropriate 2D guidance methods for excavation tasks.

Depth and slope models

Information on how depth and slope models are stored and accessed in memory.

Establishing an elevation reference

Procedures for setting up an elevation reference using bucket focus or a laser plane.

Using the bucket focus as the reference elevation

How to set the system's elevation reference using the bucket focus point.

Working with 2 D guidance

Common tasks performed during 2D guidance operations.

Transferring a benchmark reference elevation

Methods for transferring the bench elevation when moving the machine to a new position.

Using 3 D Guidance in the Field

Preparing 3 D sensors

Essential tasks for preparing UTS and GNSS sensors before using 3D guidance.

Benching a UTS target

Instructions for benching a UTS target to establish an elevation reference for 3D guidance.

Initializing single-3 D excavator orientation

Procedure to initialize machine orientation for single-3D systems when first started or moved.

Setting GNSS accuracy mode

How to select the appropriate GNSS accuracy mode for optimal performance.

Loading or creating a design

How to load a design file or create a new design for 3D guidance operations.

Loading a design

Steps to select and load design files, including specific procedures for 3D lines designs.

Lane guidance

Explanation of how lane guidance works and its requirements for 2D and 3D systems.

Troubleshooting lane guidance

Common problems and solutions encountered when setting up and using lane guidance.

Working with 3 D guidance

Common tasks and configurations for operating the system with 3D guidance.

Setting the working surface lift and;or vertical offset

How to set vertical offsets and lifts for working surfaces in 3D guidance.

Selecting horizontal alignment

How to select a design feature to use as the horizontal alignment for guidance.

Using Mapping;Recording in the Field

Automatic mapping

How the system supports automatic map recording based on pre-configured rules.

Fixed mapping rules

Conditions that must be met for fixed mapping rules to be active and non-configurable.

Loading or creating a map

How to load an existing map file or create a new empty map directory.

Creating a map file

Steps to create a named, empty map directory to store map recording data.

Using Mapping;Recording

Overview of on-screen map and log file features for tracking job progress.

Mapping;Recording states

Explains the different states (Auto, On, Off, None) for mapping and recording.

Point recording

Feature to record the 3D location of points identified by the focus position.

Troubleshooting in the Field

Remote Assistant

How to request online remote system support from dealers or site supervisors.

Troubleshooting Remote Assistant

Common problems and solutions when setting up and using Remote Assistant.

General troubleshooting

General checks for troubleshooting system issues including error messages and component status.

Running system diagnostics

How to check system components and their status, including CAN bus devices.

UTS diagnostics

Detailed diagnostics for UTS systems, including status field values and common issues.

GNSS diagnostics and satellite monitoring

Tools to view GNSS diagnostic information and satellite data for troubleshooting.

Troubleshooting flashing warning messages

How to interpret and resolve flashing warning messages that require operator action.

UTS warning messages

Common UTS warning messages and their corresponding troubleshooting solutions.

GNSS warning messages

Common GNSS warning messages and their corresponding troubleshooting solutions.

Troubleshooting error messages

How to handle error messages that indicate system malfunctions or configuration problems.

Other selected error messages

Specific error messages related to software components and their resolution.

Troubleshooting system components

How to inspect component status indicators (LEDs) to troubleshoot system issues.

External lightbar system status indicators

Meaning of LED patterns on external lightbars for troubleshooting.

GNSS receiver status indicators

Interpreting the meaning of receiver status LED activity for GNSS troubleshooting.

Troubleshooting GNSS systems

Steps to quickly assess GNSS components, including receiver status and data link.

Troubleshooting UTS systems

Steps to diagnose and resolve issues with UTS components and their connectivity.

Before you contact your dealer

Information to gather before contacting support to expedite problem resolution.

Trimble GCS900 Specifications

General IconGeneral
System TypeGrade Control System
TechnologyGNSS, GPS, Laser
ConnectivityWireless
GNSS SupportGPS, GLONASS, Galileo, BeiDou
Power Supply12-24V DC
Operating Temperature-20°C to 55°C
IP RatingIP67
AccuracySub-inch to centimeter level
Storage Temperature-40°C to +70°C (-40°F to +158°F) (typical, component dependent)