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VORTEX i Series
YAMAZAKI MAZAK VORTEX i Series User Manual
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4
MACHINING
PROGRAM
4-
46
M-codes
M-codes
Description
M107
B-axis clamping
M108
B-axis uncla
mping
Serial No. 294060
Copyright (c) 2013 YAMAZAKI MAZAK CORPORATION. All rights reserved.
Serial No. 294060
93
95
Table of Contents
Default Chapter
3
Table of Contents
3
Serial
6
1 Introduction
7
2 Machine Information
9
Controlled Axis Information
9
Composition of Controlled Axes
9
INTEGREX E-V
11
INTEGREX I-V/VORTEX I-V
12
Outline of the Machine Structure
13
INTEGREX I/E-H/I-V/E-V
13
INTEGREX I-S/E-H-S
13
INTEGREX I-St/E-H-ST
13
Machine Stroke
14
Axis Stroke
14
Offset for the Axis of Rotation of the Rotational Axis
22
Offset for the Axis of Rotation of B-Axis
22
Offset for the Axis of Rotation of C-Axis
22
Input Limitation
23
Rotating Speed
23
Rapid Feed Rate
27
Cutting Feed Rate
30
On Turning/Milling
30
On Milling (During Geometry Compensation)
30
INTEGREX I
30
INTEGREX I-S
31
INTEGREX I-ST
31
INTEGREX E-H
32
INTEGREX E-H-S
33
INTEGREX E-H-ST
33
INTEGREX I-V
34
INTEGREX E-V
34
VORTEX I-V
35
Magazine
36
VORTEX I-V
39
3 Nc Command
41
Programming Format
41
Words and Addresses
41
Control Out, Control in
42
Optional Block Skip
42
Program File Name
42
Program End
42
Command
43
Tool Indexed Function
43
Command Data
43
Program Code
44
4 Machining Program
49
Set up
49
Setting of Workpiece Origin
49
Parameter of Tool Length Offset
49
Parameter for Nose / Tool Radius Compensation
50
Tool Length Offsetting
50
Programming Composition
51
Method of Making Program
52
End Motion for Machining
53
Machining Motion
53
Programming for Compound Machining (for INTE I-ST)
54
Preparation Motion for Machining
55
Sample Program
55
Turret Selection
55
Head Selection
56
HD1 Spindle Selection
56
HD2 Spindle Selection
56
Modal Command
57
Home Return
58
Tool Change
58
Home Return after Tool Change
58
B-Axis Positioning
59
Spindle Rotation Command
59
Command for Rotation Speed
60
Command for Constant Surface Speed
60
R Command
60
Radius/Diameter Data Input
61
Coolant Command
61
Coolant M-Codes
61
Coolant Locations
61
Others
62
Accuracy Level (M821 to M830) (Option: High-Speed Smoothing Control)
62
Mist Collector (M613) (Option)
62
Turning Program
63
Turn–Drilling Operation
63
Machining Motion
63
Machining Motion of Program Composition
64
Program Composition Element
64
Relevant Parameter Setting
64
G-Codes / M-Codes
65
Longitudinal Cut-Off Cycle G274
65
Compound Fixed Cycles
66
Turning Machining
67
Parameter Setting
68
Program Composition
68
G-Codes/M-Codes
69
Longitudinal Roughing Cycle G271
69
Hole Machining Program
71
G68.2P1 Setting with Roll, Pitch, and Yaw Angles
73
Inclined-Plane Machining
73
Conversion by Means of Roll, Pitch, and Yaw Angles
74
Fixed Cycles
74
Hole Position Data
75
Hole-Machining Data
75
Repeat Times (L)
75
3-Axis Machining Program
76
High-Accuracy Mode
78
M-Codes
78
Polar Coordinate Interpolation
79
4-Axis Machining Program
82
5-Axis Machining Program
86
Tool Radius Compensation for 5-Axis Machining
91
Rotation Stop Command
95
End Motion for Machining
95
Sample Program
95
Coolant Stop Command
96
Programming for Compound Machining (ST Specification)
97
Function of Programming for Compound Machining
97
Method of Making Compound Machining Program
97
Tool Change of Lower Turret
97
Tool Function [4-Digit T-Code for Turret-Indexing Systems]
98
Tool Function [6-Digit T-Code for Turret-Indexing Systems]
98
Combination of Turret and Turning Spindle
99
Related G Codes of Programming for Compound Machining
99
Single Program Multi-Process Control (G109)
99
Cross Machining Control (G110/G111)
100
Relevant M Codes of Programming for Compound Machining
101
Chuck Open and Close (M206/M207/M306/M307)
101
Turning Spindle Synchronized Rotation (M511/M512/M513)
102
Balanced Cutting (M562/M563)
102
Program Structure
103
Waiting Command (M950-M997)
104
M-Codes for Waiting
104
P-Codes for Waiting
105
Sample Programs
106
Two-Process Control by One Program Separate Machining
107
Using Upper Turret and HD1 for Turning
108
Using Lower Turret and HD1 for Milling
110
Using Lower Turret and HD2 for Turning
112
Using Upper Turret and HD2 for Milling
114
Parallel Machining
115
Single Workpiece
115
Two-Process Control by One Program Parallel Machining
116
Parallel Machining of HD1
117
HD1- Parallel Machining Balanced Cutting
118
Parallel Machining of HD2
119
Dual Workpiece Machining
121
Two-Process Control by One Program Dual Workpiece Machining
122
Transfer of Workpiece
132
Transfer a Workpiece from HD2 to HD1
133
5 Supplement
135
Detail of Preparatory Function
136
G-Code (Group00)
136
Dwell
136
High-Speed Machining Mode
136
Cylindrical Interpolation
137
Automatic Return to Reference Point
138
Return to Second Reference Point
139
Skip Function
139
Spindle Speed Range Setting
140
Coordinate System Setting
140
Selection of Machine Coordinate System
141
Tool-Axis Direction Control
142
Operation Caused by a G53.1 Command
142
Macro Call Function
143
Selection between Diameter and Radius Data Input
143
Two-Process Control by One Program
143
G-Code (Group01)
144
Linear Interpolation
144
Circular Interpolation
145
Helical Interpolation
145
Threading
146
G-Code (Group02)
148
G-Code (Group03)
148
Plane Selection
148
Absolute/Incremental Data Input
148
G-Code (Group05)
149
Synchronous/Asynchronous Feed
149
Inverse Time Feed
149
G-Code (Group07)
150
Tool Radius Compensation/Nose Radius Compensation
150
Tool Radius Compensation for Five-Axis Machining
151
G-Code (Group08)
152
Moving in G43 (with Upper Turret)
154
Moving in G43 (with Lower Turret)
155
Tool Length Offset in Tool-Axis Direction
156
Tool Tip Point Control on
157
G-Code (Group09)
160
Compound Fixed Cycles (Longitudinal Roughing Cycle)
160
Compound Fixed Cycles (Transverse Roughing Cycle)
162
Compound Fixed Cycles (Finishing Cycle)
163
Compound Fixed Cycles (Compound Threading Cycle)
164
Hole Machining Fixed Cycles (Face/Outside Deep Hole Drilling Cycle)
166
Hole Machining Fixed Cycles (Face/Outside Tapping Cycle)
167
Hole Machining Fixed Cycles (Face/Outside Boring Cycle)
168
Fixed Cycles for Turning (Longitudinal Turning Cycle)
169
Fixed Cycles for Turning (Threading Cycle)
170
Fixed Cycles for Turning (Transverse Turning Cycle)
171
Fixed Cycles (Chamfering Cutter (CW))
172
Fixed Cycles (Chamfering Cutter (CCW))
173
Fixed Cycles (High-Speed Deep-Hole Drilling)
174
Fixed Cycles (Reverse Tapping)
175
Fixed Cycles (Boring)
176
Fixed Cycles (Back Spot Facing)
177
Fixed Cycles (Spot Drilling)
178
Fixed Cycles (Tapping)
179
Fixed Cycles (Reaming)
180
Fixed Cycles (Back Boring)
181
G-Code (Group10)
182
Initial Point and R-Point Level Return
182
G-Code (Group12)
183
Selection of Workpiece Coordinate System
183
Additional Workpiece Coordinate System Setting and Selection
183
G-Code (Group13)
184
Geometry Compensation
184
Modal Spline Interpolation
184
High-Speed Smoothing Control
185
Five-Axis Spline Interpolation
186
G-Code (Group16)
187
Three-Dimensional Coordinate Conversion
187
G-Code (Group17)
190
Constant Surface Speed Control on
190
Constant Surface Speed Control off (Constant Speed)
190
G-Code (Group18)
191
Polar Coordinate Input
191
G-Code (Group20)
192
Cross Machining Control Axis
192
G-Code (Group26)
193
Dynamic Offsetting II
194
G-Code (Group27)
195
Workpiece Setup Error Correction
195
Detail of Miscellaneous Function
197
M-Code (Program Support)
197
Programmed Stop
197
Optional Stop
197
Dynamic Offsetting
198
Function for Selecting the Cutting Conditions
198
HD Spindle Selection
198
Pressing
199
Turning Spindle Synchronized Rotation
199
Transfer Mode
199
Balance Cut Start
200
Waiting Command
201
M-Code (ATC)
203
Tool Function
203
Milling Tools
204
Turning Tools
204
M-Code (Spindle)
205
Turning Spindle 1 C-Axis Connect/Milling Mode Select
205
Turning Spindle C-Axis Disconnect/Turning Mode Select
205
M-Code (Clamp)
206
Spindle Speed Attainment Check
206
B-Axis Clamping/Unclamp
206
Turning Spindle C-Axis Clamping/Unclamping
206
Flood Coolant on
207
All Coolant off
207
Milling Spindle-Through Coolant
207
Flood Air Blast on
207
M-Code (Pallet Change)
208
Pallet Selection (E-V/I-V)
208
Pallet Selection (E-V/I-V: Option)
208
Restriction of Combination
209
G-Code Combination Matrix
209
Combination of High-Speed Machining Mode (G05P2) and Other Function
209
Combination of Tool Tip Point Control and Other Function
213
Combination of 3-D Coordinate Conversion (G68) and Other Function
217
4
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YAMAZAKI MAZAK VORTEX i Series Specifications
General
Brand
YAMAZAKI MAZAK
Model
VORTEX i Series
Category
Computer Hardware
Language
English
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