Honeywell GasLab Q2 User Manual

INFORMATION
FOR GENERAL USE
GAS QUALITY ANALYZER GASLAB Q2
DE VIC ES FROM YOC : 2020
ENS UITE VERSION: 4.7
SW-BAS IC S YSTEM: O3-39-A
DO CUMENT NO.: 73023639
RE VISION: M
RE LEASE: 2020-08-11

Honeywell GasLab Q2 Specifications

General

Measurement Range (O2)	0-30% vol
Measurement Range (LEL)	0-100% LEL
Resolution (O2)	0.1% vol
Resolution (CO)	1 ppm
Resolution (LEL)	1% LEL
Response Time (O2)	<15 seconds
Response Time (LEL)	<15 seconds
Certifications	ATEX, IECEx, UL, CSA
Gases Detected	O2, CO, H2S, LEL, CO2
Measurement Range (CO2)	0-5% vol
Display	LCD
Operating Temperature	-20°C to 50°C
Power Supply	Rechargeable lithium battery
Output	USB
Accuracy (CO2)	±0.5% vol
Operating Humidity	15-95% RH (non-condensing)

Summary

ABOUT THIS DOCUMENT

How to use this document

Provides guidance on reading and understanding the document, including safety and warning notices.

Symbols, abbreviations and definitions

Explains symbols used on the device and in documentation, and defines key abbreviations.

Version History Updates and File Integrity

Details version history, software updates, and methods to verify file integrity.

SAFETY AND WARNING INFORMATION

Intended use and Responsibilities

Defines the device's intended use and operator responsibilities for safe operation and legal compliance.

Place of use Environmental conditions and installation

Details environmental conditions and installation requirements for hazardous zones and safe operation.

Authorized (hardware) personnel

Specifies requirements for qualified personnel performing assembly, installation, and maintenance tasks.

Safety information about gases and pressures

Provides safety guidelines for handling gases and pressures, including explosive mixtures and maximum inlet pressure.

Handling explosion-protection devices

Details safe handling procedures for explosion-proof housings, breather elements, and vent lines.

Electrical safety information and emergency stop

Covers electrical safety standards, SELV/PELV systems, grounding, and emergency stop requirements.

Data security information

Outlines measures for data security, including software versions, password management, and network security.

STRUCTURE AND INSCRIPTIONS OF THE GASLAB Q2

Connection section

Interface to external connections like gas supply and electrical cables, detailing gas and electrical connection points.

Instrumentation section

Contains function modules, gas-carrying and measurement components, detailing accessible elements.

Human-machine interface (HMI)

User interface comprising interactive display, operation panel, and status LEDs, explaining navigation and interaction.

Type labels and setting marks

Explains the information conveyed by type labels and setting marks on the device, including examples.

Explanation of explosion protection markings

Details the meaning of icons and symbols related to explosion protection, including Ex zones and classes.

MEASUREMENT TECHNOLOGY AND MEASURING POINT

Description of the measuring method

Explains the correlative measuring principle based on infrared absorption and thermal conductivity for gas analysis.

Measuring point overview

Presents a diagram illustrating a typical system layout for gas measurement, including sampling and calibration gas connections.

GASLAB Q2 AFTER DELIVERY AND AT THE PLACE OF USE

Storage

Provides guidance on proper storage conditions for the GasLab Q2 to prevent damage and maintain battery life.

Mechanical installation of GasLab Q2

Details mechanical installation requirements: height, space, explosion-protection rules, and mounting procedures.

Fluid installation of GasLab Q2

Covers fluid installation, emphasizing gas purity, correct connections, and leak testing after installation.

Electrical installation

Covers electrical installation, emphasizing safety, grounding, and correct cable gland usage.

COMMISSIONING AND DECOMMISSIONING

Commissioning preparations and requirements

Lists essential preparations and requirements before commissioning, such as system operation and calibration gas connection.

Standard commissioning and normal operation

Outlines the steps for standard commissioning, including initial checks, power-on, and system startup.

Decommissioning / Dismantling / Disposal

Provides procedures for decommissioning, dismantling, and disposing of the device safely and according to regulations.

GasLab Q2 Displays (Operate the Device)

The (local / remote) Operation panel

Explains the local and remote operation panels, their touch fields, and synchronization with the device.

Navigation in the operation panels and displays

Guides on navigating through the device's displays using touch areas, superimposition keys, and navigation arrows.

Error List – Main display (accepting / quit error messages)

Details the 'Error List' display for viewing and accepting alarms and warnings, with guidance on filtering and refreshing.

System display Users (Login/Logout / Password)

Covers user management, login procedures, rights assignment, and password handling for device access.

Operation and operating modes of GasLab Q2

Details device operations and modes: Analysis, Operational Calibration (manual), and Verification (special mode).

Configuration and analysis software enSuite

The PC-Software-Concept

Introduces the enSuite software concept, its modular design (SFBs/AFBs), and installation.

Installing enSuite

Provides instructions for downloading and installing the enSuite software, including system requirements.

Establish a connection to the enCore device

Details methods for establishing connections (USB, TCP/IP) to enCore devices and troubleshooting connection errors.

User management and login

Covers user management, login procedures, rights assignment, and password handling for secure device access.

Changing existing device settings (Parameterization)

Covers changing device settings via offline and online parameterization, including differences and procedures.

Remote operation panel functions of enSuite

Explains using enSuite's remote operation panel for remote device control and monitoring.

Using enSuite functions in device operation

Describes how to use enSuite functions for device operation, including updating time and reading results.

Possible malfunctions and troubleshooting

Disturbances during normal operation (troubleshooting)

Provides guidelines for troubleshooting common operational disturbances by checking gas supply, electrical, and communication links.

List of possible errors

Lists common alarms, warnings, and messages generated by software parts (AFB/SFB), with causes and rectifications.

Maintenance, cleaning and repair

Maintenance

Covers system inspection, preventive checks, and regular maintenance intervals, including consumables replacement.

System tightness test

Outlines steps for performing a system tightness test using a gas detector to prevent leaks and ensure accuracy.

Completing a service calibration

Explains the requirement for annual service calibration with special gases and the manual procedure.

Connecting and replacing gas cylinders

Provides procedures for safely connecting and replacing gas cylinders, including pressure settings and leak checks.

Repair work and Honeywell service work

Covers repair work, Honeywell service, filter checks, and safety precautions when opening the device.

Device cleaning and documentation of the work

Recommends cleaning procedures and documentation of maintenance work, warning against static discharge.

Technical data and information

Explosion protection data

Lists the Ex rating, ATEX, IECEx, FM, and CAN/CSA standards applicable to the device.

Reported values and analytical performance

Provides reported values and analytical performance data, including heating values, density, and Wobbe index.

List of suitable gases and calibration gases

Lists suitable gases for operation and calibration, including mixtures, blend tolerance, and flow rate settings.

Notes on device characteristics and operating conditions

Details device characteristics like dimensions, weight, heating time, interval settings, and software.

Declaration of conformity

Lists valid directives, standards, and notified bodies for the EU Declaration of Conformity.

Keywords and figures

Keyword index

An alphabetical index of keywords and their corresponding page numbers for quick reference.