10.7.7.2 Fail-safe acknowledgement of safety messages ................................................................ 407
10.7.8 Response time ................................................................................................................. 408
10.7.9 Functional safety ............................................................................................................. 408
10.7.10 Machinery Directive ......................................................................................................... 409
11 Tuning ................................................................................................................................................ 411
11.1 Tuning workow.............................................................................................................. 411
11.2
Autotuning ...................................................................................................................... 412
11.2.1 One Button Tuning........................................................................................................... 412
11.2.2 Real Time Tuning (Online Tuning)..................................................................................... 413
11.3 Manual tuning ................................................................................................................. 415
11.3.1 Control loops ................................................................................................................... 415
11.3.2 Servo gain adjustment ..................................................................................................... 416
11.4 Resonance suppression .................................................................................................... 418
12 System messages............................................................................................................................... 421
12.1 SDI Status ........................................................................................................................ 421
12.1.1 SDI Status overview ......................................................................................................... 421
12.1.2 Status display via LEDs ..................................................................................................... 422
12.1.3 SDI Status display............................................................................................................. 424
12.1.4 Function buttons ............................................................................................................. 426
12.2 System runtime ............................................................................................................... 427
12.3 Faults and alarms............................................................................................................. 428
12.3.1 Overview of faults and alarms .......................................................................................... 428
12.3.2 Faults .............................................................................................................................. 429
12.3.3 Alarms............................................................................................................................. 430
12.3.4 Explanation of the list of faults and alarms ....................................................................... 430
12.3.5 List of fault codes and alarm codes................................................................................... 436
13 Corrective maintenance .................................................................................................................... 587
13.1 Service and maintenance for the converter....................................................................... 587
13.1.1 Restoring the converter to factory settings ....................................................................... 587
13.1.1.1 Restoring factory settings via a commissioning tool .......................................................... 587
13.1.1.2 Reset of all user-dened settings to the factory setting via an SD card ............................... 587
13.1.2 Converter rmware update............................................................................................... 589
13.1.2.1 Overview of rmware update ........................................................................................... 589
13.1.2.2 Firmware update via an SD card ....................................................................................... 589
13.1.3 Replacing the converter ................................................................................................... 590
13.1.3.1 Restoring the drive data via the web server ...................................................................... 593
13.1.3.2 Restoring data from an unencrypted backup le ............................................................... 594
13.1.3.3 Restoring data from an encrypted backup le ................................................................... 596
13.1.4 Forming the DC link capacitors......................................................................................... 598
13.2 Service and maintenance for the motor............................................................................ 600
13.2.1 Replacing the motor bearings........................................................................................... 602
13.2.2 Replacing the motor......................................................................................................... 603
13.3 Service and maintenance for spare parts .......................................................................... 605
13.3.1 Spare parts and spare parts compatibility ......................................................................... 605
13.3.2 Replacing the fan unit (400 V converters FSC and FSD only).............................................. 605
Table of contents
SINAMICS S200 PROFINET servo drive system with SIMOTICS S-1FL2
Operating Instructions, 11/2023, FW V6.3, A5E51646752B AB 11