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ALPHA COMPACT
Weber ALPHA COMPACT User Manual
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Original Instructions
Manual for Installation, Operation and Maintenance
ALPHA COMPACT
Part number of documentation 32708612
Copyright ©, Weber Marking Systems GmbH
Weber Marking Systems GmbH
Maarweg 33
D-53619 Rheinbreitbach
E-Mail: info@webermarking.de
http://www.webermarking.de
Version: 14.12.12 /KWO
327086
12
2
Table of Contents
Blank Page
3
Table of Contents
3
Warranty Clause
7
Copyright Protection
7
General Information
7
Limitation of Liability
7
General Survey
7
Purpose and Scope of this Operation Instruction
8
Hints for Use of this Manual
8
Service Hotline
9
Explanation of Technical Terms
10
Safety Regulations
14
Behavior in Case of an Emergency
14
General Safety Regulations
14
Explanation of Danger Degrees
14
Intended Use
15
Reasonably Forseeable Misuse
16
Retrofitting and Changes at the Labeling System
16
Sources of Danger at Labeler
17
Safety Instructions
19
Remaining Risks
20
Warnings on the Labeler
21
Protection Device
22
Machine Cladding
22
Authorized Personnel
22
Working Places Operator Personnel
22
Personal Protective Equipment
23
Disposal
23
Technical Specifications
24
Information on Further Dimensions
24
Performance Data
25
Signal Connections
25
Information on Operation
25
Noise Level
25
Description of the Labeler
26
Application Field of the Labeler
26
Function of the Labeler
26
Blow-On-Mode
27
Tamp-On-Mode
27
Wipe-On
27
Application Modi
27
Tamp-Blow-Mode
27
Complete Overview of the Alpha Compact
28
Subdivision of the Product Range of the Alpha Compact
28
Transport
29
Delivery
29
Scope of Delivery
29
Transport and Unpackaging
29
Safety Instructions
29
Storage Conditions
33
Placing the Labeler
34
Installation and Initial Operation
34
Requirements to the Site of Installation
34
Installation
34
Positioning the Labeler
35
² System for Fixing at Stands of the Bluhm Weber Group
36
Connecting the Labeler
37
Safety Instructions
37
Connection to Supply Voltage
37
Configuration Interfaces
38
(X2) Product Sensor 1
38
Configuration Product Sensor Wenglor LD86PTC (Option)
39
Product Sensor Positioning
40
Sensitivity Adjustment
42
Test Run
44
(X3) Low Label (Option)
44
Low Label Sensor (Option)
45
(X5) Encoder (Option)
47
Align Encoder (Option)
47
(X6) Alarm Lamp (Option)
49
(X7) Label Sensor
50
Positioning of Label Sensor
50
Adjusting Label Sensor to Label
51
Scale Label Sensor to Label
51
Option Micro-Switch Scanning as Product Sensor
52
(X8) Applicator (Option)
53
(X9) I/O (Option)
54
Connection Example
56
(X10) Hmi
57
USB Connection (Option)
58
Adjust Labeler to Label Liner Width
58
Safety Instructions
58
Loading and Changing Label Material
60
Safety Instructions
60
Label Web Guiding for Wipe-On Mode
60
Dancer Arm Unwinder- Setting
62
Safety Instructions
62
Label Calibration
64
Settings at Wipe-On System
65
Safety Instructions
65
Adjust Peeler Blade to the Deflection Rollers
67
Settings Coupling Rewinder
69
²Air Assist Setup-With Optional Applicator
71
²Adjust Angle of Rotation at Optional Rotating Tamp
73
Operation
76
Operation of the Labeler
76
Safety Instructions
76
Turn on and off Labeler (Without Power Supply)
76
Turn on and off Labeler with Optional Power Supply
76
Start Labeling Operation
77
Stop Labeling Operation
78
Put System out of Operation
78
Safety Instructions
78
Operation of the HMI Panel
79
Operation of the HMI Display
81
Program-Menus
83
Safety Instructions
83
Label Counter
84
Status Line
84
STAND-BY Mode
84
Current Configuration Dataset
84
Indication of Firmware Version
84
Failure Reset
84
Menu-Diagram
85
Function-Menu
86
Label Counter
86
Reset Label Counter
87
Lcd -Setting
87
Event Counter
88
Save Configuration
89
Load Configuration
89
Configuration 001 Label Length CM
90
CONFIGURATION-Menu
90
CONFIGURATIONS-Address
90
Configuration
91
Label Length (Label Len.)
91
Label Length CM
91
Password: 000
91
Label Position (Label Pos.)
92
Label Position CM
92
Speed (Speed)
92
Speed M/Min
92
Label Options
93
Label Options
94
Label Queue (Label Queue)
94
Label Trigger
95
Label Trigger (Label Trigger)
95
Labels Burst (Labels Burst)
95
Trigger Blank
96
Trigger Delay (Trigger Delay)
96
Sync Pulse Delay (Sync Pulse Delay)
97
Sync Pulse Time (Sync Pulse Time)
97
Sync-Pulse Delay
97
Sync-Pulse Time
97
Calibrate Label
98
Calibrate Label (Calibrate Label)
98
Vacuum Level
98
Vacuum Timeout
99
Vacuum Timeout: 200
99
Applic-Trigger
100
Applic-Trigger : 000
100
Extension Delay
101
Extension Time
101
Time out Variable Stroke
102
Blow Trigger
103
Blow Delay
104
Blow Delay: 000
104
Blow Time
104
Barcode Read Time
105
Barcode Reading Time
105
Home Timeout
105
Cycle Option
106
Cycle Option: 000
106
Programming
107
Overview Chart PROGRAMMING
108
Call Up, Navigate and Edit Programming
109
Receive Parameters
110
Transmit Parameters
110
Reset Parameter
111
Store Parameters
111
List of Parameter PROGRAMMING
112
Password: 00000
112
Safety Instructions
112
Firmware History
113
Hardware History
113
Factory Installable Options (Factory Installable)
114
Pre-Configured Alpha Compact (Basis Version)
114
Retrofit Options (Field Installable)
114
Subdivision of Alpha Compact Product Range
114
System Options
114
Modular Construction
115
Maintenance
116
Safety Instructions
116
Daily Maintenance (after Approx. 8 Hours of Operation)
119
Weekly Maintenance (after Approx. 40 Hours of Operation)
120
Six Month Maintenance (after Approx. 1000 Hours of Operation)
121
Yearly Maintenance (after Approx. 2000 Hours of Operation)
121
Spare Parts
122
Safety Instructions
123
Troubleshooting
123
Correcting Adjustments Based on Labeler Result
124
Error Description
128
Error Messages Via Display
131
Additional Information on Signal Action in the Labeler
132
Notes Regarding Requirements to Label Material
132
Remarks Regarding Stress Peaks
132
Set the Labeler Back to Delivery Status
133
Index
134
EC-Declaration of Conformity
136
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Weber ALPHA COMPACT Specifications
General
Brand
Weber
Model
ALPHA COMPACT
Category
Label Maker
Language
English
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