Benelli TRK 502 Service Station Manual

4 - 28
WARNING
Before installing, clean all of the internal parts of the brake,
and lubricate them with clean or new brake fl uid.
Never use solvents on the internal parts of the brake.
Recommended brake fl uid
TUTELA BRAKE FLUID TOP4
DOT4
Install:
• position the pump body
• clamp (2*) Fig. B
• the screws (21*)
Tighten to the following torque:
T
.
R
.
Torque 8 N*m
• micro-switch (28*)
• screw (27*)
Tighten to the following torque:
T
.
R
.
Torque 1.5 N*m
• connect the connector of the front brake switch (1) Fig. A.
• Position the front brake hose to the brake pump (10*).
• sealing washer (9*).
• special screw (22*)
Tighten to the following torque:
T
.
R
.
Torque 26 N*m
• Position the front brake lever (25*) Fig. A
• screw (23*) - tighten Fig. A
• nut (26*) Fig. A
Tighten to the following torque:
T
.
R
.
Torque 7 N*m
WARNING
To guarantee the safety of the bike, it is essential for the path
of the brake hose to be correct.
NOTE:_________________________________
Once topping up operations of the brake fl uid has fi nished,
refer to Chapter 3: Periodic maintenance, paragraph “Check-
ing and topping up the front brake fl uid level”.
NOTE:_________________________________
The numbers marked (*) are a part of the table at the begin-
ning of the chapter.
FRONT AND REAR BRAKES
FRONT BRAKE PUMP INSTALLATION
A
B
2*
28*
1
21*
25*
23*
26*
27*
COPY - Moto GB - Grant Martland - grantmartland@motogb.co.uk

Benelli TRK 502 Specifications

General

Displacement	500 cc
Transmission	6-speed
Fuel Tank Capacity	20 liters
Seat Height	800 mm
Wet Weight	235 kg
Bore x Stroke	69 mm x 66.8 mm
Compression Ratio	11.5:1
Clutch	Wet multi-plate
Frame	Steel trellis
Wheelbase	1505 mm
Ground Clearance	190 mm
Max Power	47.6 hp (35 kW) @ 8500 rpm
Max Torque	46 Nm @ 6000 rpm
Front Suspension	50 mm upside-down fork
Front Brake	Double floating discs, 320mm, 4-piston calipers
Rear Brake	Single 260 mm disc
Fuel System	Electronic Fuel Injection (EFI)
ABS	Dual-channel ABS
Front Tire	120/70 R17
Rear Tire	160/60 R17
Engine Type	Liquid-cooled, four-stroke, parallel twin cylinder, DOHC, 4 valves per cylinder