Benelli TRK 502 Service Station Manual

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CHECK OF VALVES AND GUIDES
HEAD DISTRIBUTION
The following process applies to all of the valves and valve
guides.
Check:
• the valve seals.
If there are leaks from the valve seats, check the contact surfa-
ce, the seat and the width of the valve seat.
See the section .............
• Pour clean solvent (1) into the intake doors.
• Make sure the valves have a suitable seal.
NOTE:_________________________________
There should not be any leaks from the valve seat (2) Fig. A.
Replace:
• the valve guide.
NOTE:_________________________________
To make valve guide removal and installation operations
easier and to maintain correct assembly, heat the head in an
oven, taking it to 100° C (212° F).
• Remove the valve guide with a special extractor (3) Fig. B.
• Install the new valve guide with the special installer (4) and
extractor (3) Fig. C.
• After installing the valve guide, bore it with a reamer (5) to
create the correct clearance between the valve guide and
stem.
NOTE:_________________________________
After renstalling the valve guide, pass over the seat.
A
1
2
B
C
D
3
4
5
COPY - Moto GB - Grant Martland - grantmartland@motogb.co.uk

Benelli TRK 502 Specifications

General

Displacement	500 cc
Transmission	6-speed
Fuel Tank Capacity	20 liters
Seat Height	800 mm
Wet Weight	235 kg
Bore x Stroke	69 mm x 66.8 mm
Compression Ratio	11.5:1
Clutch	Wet multi-plate
Frame	Steel trellis
Wheelbase	1505 mm
Ground Clearance	190 mm
Max Power	47.6 hp (35 kW) @ 8500 rpm
Max Torque	46 Nm @ 6000 rpm
Front Suspension	50 mm upside-down fork
Front Brake	Double floating discs, 320mm, 4-piston calipers
Rear Brake	Single 260 mm disc
Fuel System	Electronic Fuel Injection (EFI)
ABS	Dual-channel ABS
Front Tire	120/70 R17
Rear Tire	160/60 R17
Engine Type	Liquid-cooled, four-stroke, parallel twin cylinder, DOHC, 4 valves per cylinder