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Benelli TRK 502 Service Station Manual

Benelli TRK 502
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3 - 34
Check:
The transmission chain
Rigidity. Clean and lubricate or replace.
Clean:
The transmission chain
Clean the transmission chain with a clean rag.
Soak the transmission chain in kerosene and remove any re-
maining dirt.
Remove the transmission chain from the kerosene and leave it
to dry completely.
IMPORTANT NOTICE
This motorbike is tted with a transmission chain complete
with small rubber O-rings (B) Fig. E, inserted between one
side plate and another.
To clean the transmission chain, do not use high-pressure
jets of water or air, do not use steam, petrol, aggressive sol-
vents (such as petroleum petrol), or brushes with overly stiff
bristles.
Using high-pressure items could force dirt into the cavities
inside the transmission chain, while solvents could cause
the O-rings to deteriorate.
The O-rings could also be damaged by the use of brushes of
overly stiff bristles.
Therefore, we recommend exclusive use of white oil to clean
the transmission chain.
Check:
The O-rings (B)
In the event of damage, replace the transmission chain.
The transmission chain rollers (D)
In the event of damage/wear, replace the transmission chain.
The side plates of the transmission chain (C)
In the event of damage/wear, replace the transmission chain.
If there are any cracks, replace the transmission chain and
make sure that the bleeder pipe from the battery is correct and
suf ciently distant from the transmission chain and below the
swinging arm.
Lubricate:
The transmission chain
NOTE:__________________________________________
Use speci c grease
Check:
• Driving gear
Rear toothed sprocket
If more than 1/4 of each tooth (4) is worn Fig. F, replace the
transmission chain sprockets all together.
If the teeth are bent, replace the transmission chain sprockets
all together.
1. Correct
2. Transmission chain roller
3. Transmission chain sprockets
D
E
B
C
D
FRAME/TRANSMISSION CHAIN
CHECKING WEAR OF TRANSMISSION CHAIN
F
4
1
2
3
NOTE:__________________________________________
Never t a new chain with worn sprockets.
Both the chain and sprockets need to be in good condition or
the new chain will become quickly worn.
COPY - Moto GB - Grant Martland - grantmartland@motogb.co.uk

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Benelli TRK 502 Specifications

General IconGeneral
Displacement500 cc
Transmission6-speed
Fuel Tank Capacity20 liters
Seat Height800 mm
Wet Weight235 kg
Bore x Stroke69 mm x 66.8 mm
Compression Ratio11.5:1
ClutchWet multi-plate
FrameSteel trellis
Wheelbase1505 mm
Ground Clearance190 mm
Max Power47.6 hp (35 kW) @ 8500 rpm
Max Torque46 Nm @ 6000 rpm
Front Suspension50 mm upside-down fork
Front BrakeDouble floating discs, 320mm, 4-piston calipers
Rear BrakeSingle 260 mm disc
Fuel SystemElectronic Fuel Injection (EFI)
ABSDual-channel ABS
Front Tire120/70 R17
Rear Tire160/60 R17
Engine TypeLiquid-cooled, four-stroke, parallel twin cylinder, DOHC, 4 valves per cylinder

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