Benelli TRK 502 Service Station Manual

4 - 42
FRONT AND REAR BRAKES
FRONT BRAKE CALLIPER INSTALLATION
NOTE:_________________________________
The procedure mentioned below is applicable to both calli-
pers of the front brake.
IMPORTANT NOTICE
Before installing, clean all of the internal parts of the brake,
and lubricate them with clean or new brake fl uid.
Never use solvents on internal components of the brake, in-
asmuch that the seals of the pistons would tend to swell and
deform.
Every time the brake calliper is removed, replace the piston
gaskets.
Recommended brake fl uid
TUTELA BRAKE FLUID TOP4
DOT4
Install:
• the largest seals of the pistons (E) Fig. A
• the smallest seals of the pistons (F) Fig. A
• The pistons on the brake calliper (B) Fig. A
Install:
• The brake calliper (1) Fig. B
• the screws (2) Fig. B.
to the following torque:
T
.
R
.
Torque 50 N*m
Recommended lubricant
G
MR2 TUTELA grease
Install:
• The brake hose (10) Fig. C
• the sealing washers (9*) Fig. B.
• the special screws (20*) Fig. B
to the following torque:
T
.
R
.
Torque 18 N*m
IMPORTANT NOTICE
To guarantee the safety of the bike, it is essential for the path
of the brake hose to be correct.
Check:
the level of the brake fl uid and top up (refer to Chapter 3 Frame/
Brake fl uid level check, paragraph Front brake fl uid level
check/top up)
20
9
9
9
9
9
10
11
12
14
15
16
17
17
18
24
19
30
31
C
B
2
A
B
E
F
1
COPY - Moto GB - Grant Martland - grantmartland@motogb.co.uk

Benelli TRK 502 Specifications

General

Displacement	500 cc
Transmission	6-speed
Fuel Tank Capacity	20 liters
Seat Height	800 mm
Wet Weight	235 kg
Bore x Stroke	69 mm x 66.8 mm
Compression Ratio	11.5:1
Clutch	Wet multi-plate
Frame	Steel trellis
Wheelbase	1505 mm
Ground Clearance	190 mm
Max Power	47.6 hp (35 kW) @ 8500 rpm
Max Torque	46 Nm @ 6000 rpm
Front Suspension	50 mm upside-down fork
Front Brake	Double floating discs, 320mm, 4-piston calipers
Rear Brake	Single 260 mm disc
Fuel System	Electronic Fuel Injection (EFI)
ABS	Dual-channel ABS
Front Tire	120/70 R17
Rear Tire	160/60 R17
Engine Type	Liquid-cooled, four-stroke, parallel twin cylinder, DOHC, 4 valves per cylinder