Benelli TRK 502 Service Station Manual

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FRAME/CHECK AND ADJUSTMENT OF STEERING SLEEVE
CHECK/ADJUSTMENT OF STEERING CLEARANCE
Park:
• The motorcycle on a level surface.
NOTE:__________________________________________
Place the motorcycle on a suitable support so that the front
wheel is raised.
Check:
• The steering sleeve
Gently oscillate the front fork, holding it by the ends of the tubes
Fig. A.
If there is any jamming/loosening, adjust the steering sleeve.
Remove:
• Movable windscreen, see chapter “Removal of movable
windscreen, Chapter 4”.
• Front fairing, see chapter “Removal of front fairing, Chap-
ter 4”.
• Instrumentation plate, see chapter “Removal of the instru-
mentation plate, Chapter 4”.
Loosen:
• The stop screws on the top steering plate “1” Fig. B.
Remove:
• the upper u-clamps (2) Fig. B
• The bolt cap of the steering head (3) Fig. B
• Slide out the plate (4) Fig. C
Adjust:
• the steering sleeve
• Remove the steering pin ring nut (5) Fig. C
• Loosen the steering ring nut (6), then tighten at the speci-
fi ed value using the apposite wrench “7”.
.
(**)Tool to tighten the steering sleeve lock nut
Code:...................... R180297129000
T
.
R
.
Torque 15 N*m
• Tighten the ring nut “E” with the apposite wrench to the
following torque:
T
.
R
.
Torque 60 N*m
Check:
Should the steering be too hard or too soft, repeat the adjust-
ment.
WARNING
Do not overtighten the steering ring nut.
Remove:
• The cap (6) with the special tool (7) Fig. D
.
(**) Steering head wrench
Code: R180297129000
Remove:
A
B
1
C
4
D
6
7
2
3
5
COPY - Moto GB - Grant Martland - grantmartland@motogb.co.uk

Benelli TRK 502 Specifications

General

Displacement	500 cc
Transmission	6-speed
Fuel Tank Capacity	20 liters
Seat Height	800 mm
Wet Weight	235 kg
Bore x Stroke	69 mm x 66.8 mm
Compression Ratio	11.5:1
Clutch	Wet multi-plate
Frame	Steel trellis
Wheelbase	1505 mm
Ground Clearance	190 mm
Max Power	47.6 hp (35 kW) @ 8500 rpm
Max Torque	46 Nm @ 6000 rpm
Front Suspension	50 mm upside-down fork
Front Brake	Double floating discs, 320mm, 4-piston calipers
Rear Brake	Single 260 mm disc
Fuel System	Electronic Fuel Injection (EFI)
ABS	Dual-channel ABS
Front Tire	120/70 R17
Rear Tire	160/60 R17
Engine Type	Liquid-cooled, four-stroke, parallel twin cylinder, DOHC, 4 valves per cylinder