Benelli TRK 502 Service Station Manual

5 - 3
CHAPTER 5
GEAR BOX ..................................................................................................................................................65
NEUTRAL POSITION/GEAR INDICATOR SENSOR ASSEMBLY ...........................................................................................66
GEAR BOX ASSEMBLY ...........................................................................................................................................................70
GEAR SHIFT CONTROL ..........................................................................................................................................................72
STARTER .................................................................................................................................................................................76
STARTING ...................................................................................................................................................76
STARTER REMOVAL ...............................................................................................................................................................77
STARTER INSTALLATION .......................................................................................................................................................78
FLYWHEEL REMOVAL .............................................................................................................................................................79
FLYWHEEL INSTALLATION .....................................................................................................................................................82
STARTER GEAR REMOVAL ....................................................................................................................................................83
STARTER GEAR ASSEMBLY ..................................................................................................................................................84
PHASE SENSOR......................................................................................................................................................................85
PHASE SENSOR REMOVAL ...................................................................................................................................................86
PHASE SENSOR INSTALLATION ...........................................................................................................................................87
POWER SYSTEM ........................................................................................................................................88
THROTTLE BODY ....................................................................................................................................................................88
THROTTLE VALVE REMOVAL .................................................................................................................................................90
THROTTLE VALVE INSTALLATION .........................................................................................................................................91
COPY - Moto GB - Grant Martland - grantmartland@motogb.co.uk

Benelli TRK 502 Specifications

General

Displacement	500 cc
Transmission	6-speed
Fuel Tank Capacity	20 liters
Seat Height	800 mm
Wet Weight	235 kg
Bore x Stroke	69 mm x 66.8 mm
Compression Ratio	11.5:1
Clutch	Wet multi-plate
Frame	Steel trellis
Wheelbase	1505 mm
Ground Clearance	190 mm
Max Power	47.6 hp (35 kW) @ 8500 rpm
Max Torque	46 Nm @ 6000 rpm
Front Suspension	50 mm upside-down fork
Front Brake	Double floating discs, 320mm, 4-piston calipers
Rear Brake	Single 260 mm disc
Fuel System	Electronic Fuel Injection (EFI)
ABS	Dual-channel ABS
Front Tire	120/70 R17
Rear Tire	160/60 R17
Engine Type	Liquid-cooled, four-stroke, parallel twin cylinder, DOHC, 4 valves per cylinder