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Comau C3G Plus - User Manual

Comau C3G Plus
266 pages
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C3G Plus
OPERATIONS AND
MAINTENANCE MANUAL
3UM - C3G Plus 08/0702
00757045/GB
CELL CONTROLLER REL. 1.x e REL. 2.x

Table of Contents

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Summary

Safety Regulations

General Safety Warnings

Explains symbols for caution, warning, and notes, and safety precautions.

Definitions

Defines key terms like Robot System, Protected Area, Authorized Personnel, etc.

Operating Modes

Details modes like Installation, Programming, Automatic, and Emergency Manual Operation.

Installation

Installation Summary Table

Provides an overview of installation steps and cross-references.

Connection to Power Mains

Details requirements and procedures for connecting power supply to the controller.

C3 G Plus - Robot Connections

Explains how to connect the cell controller to the robot.

Connection of Safety Devices

Details how to connect safety devices and cutting off commands.

Operator Interface

Control Panel and Serial;Parallel Interfaces

Describes the physical interface components on the control panel.

Programming and Emergency Terminal (C3 G-PTU4)

Explains the functions and views of the PTU4 terminal.

C3 G Plus Interface on Personal Computer

Details connecting the PC to the controller for configuration and software management.

Integration Guide

Safety Signals to Remote

Explains connection of safety interlocks and signals to external equipment.

Input Signals from External Logic (Machine Line)

Details controller input signals for communication with external equipment.

Output Signals Towards External Logic (Machine Line)

Describes controller output signals for communication with external equipment.

Parallel Inputs;Outputs

Provides information on parallel I/O connections and module details.

Main Operations for System Use

System Operating Modes

Explains the three operating modes: Automatic Local, Automatic Remote, and Programming.

Robot Movement in Programming Status

Covers reference frames and manual movement of the robot.

Calibration

Explains calibration procedures, terminology, and data storage.

Emergency Procedures

Cutting Off Alarms Using the EXCL Key on PTU4

Describes how to use the EXCL key to temporarily disable alarms.

Use of the PTU4 as Emergency Terminal

Explains how to use the PTU4 as an emergency terminal for manual movement.

Use of the Brake Release Device (C3 G-BRD)

Details the procedure for using the C3G-BRD device for axis brake release.

Maintenance

General Rules for Maintenance

Provides essential safety rules and precautions before performing maintenance.

Preventive Maintenance

Covers routine checks and buffer battery replacement.

Extraordinary Maintenance

Outlines maintenance tasks including functional layouts, diagnostics, and protections.

C3 G-PWR3 Power Supply

Describes the power supply module, its layout, and replacement.

C3 G-RBC2 Robot CPU

Details the robot CPU module, its front panel, and replacement precautions.

C3 G-SCC2 Servo Control CPU

Explains the servo control CPU module, its connectors, and replacement.

System Software Loading

Covers procedures for loading system software from floppy disk or PC.

List of Spare Parts

Lists COMAU and commercial spare parts with identification codes.

Comau C3G Plus Specifications

General IconGeneral
CompatibilityComau Robots
TypeRobot Controller
Number of axes controlledUp to 12 axes
Power supply400 VAC
Programming languagePDL2
ProgrammingTeach pendant
Communication InterfacesEthernet
Operating Temperature45 °C