CRANKSHAFTITRANSMISSION/KICKSTARTER
Check the mainshaft
[1
)
and
counlershaft
[2]
for
abnormal wear or damage.
Measure the
0.0
.
of
the mainshaft and counlershaft.
SERVICE LIMITS:
At
MJ
:
16
.95 mm
(0
.
667
In)
At
C1
:
14
.95 mm (0.589 in)
Calculate the gear-to-shaft ciearance.
SERVICE LIMIT:
M3
: 0.09 mm
(0
.004
In)
Calculate the bushing-to-shaft clearance.
SERVICE LIMIT:
C1
: 0.09 mm (0.004
In)
TRANSMISSION BEARING
T
um
the
inner race
of
each bearing with your finge
r.
The bearings should
tum
smoothly and quietly.
Also check thai each bearing outer race fits tightly in the
crankcase.
Replace the bearing
if
the inner race does not turn
smoothly, quietly, or If the o
ut
er race
fi
ls loosely in the
crankcase.
OIL
PASSAGES
Blow open the oil passages of the right crankcase with
compressed air.
Check the oil passages for clog, wear
or
damage.
ASSEMBLY
Clean all parts in solvent and dry them thoroughly.
Apply molybdenum disulfide oil to the each rotating
gear inner surface and Cl
bus
hing whole surface
to
ensure inilial lubricalion.
Assemble a
ll
parts into their original positions.
NOTE:
C1
BUSHING
M3
Check
the
gears
fo
r
freedom
of movement or , - - - - -
-------------,
12·12
ro
lation
on
the shaft.
Install t
he
washers
and
snap rings with the
chamfered edges facing
the
thrust load side.
Do
nol reuse a worn snap ring which could easily
sp
in
in
the
groove.
Check that the snap rings are seat
ed
in the
grooves
and al
ig
n their end gaps with
the
grooves of the
spline.
Check the special washers are sealed in
the
shaft
grooves.
o
x
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