A Few Words About Safety···· ····
··
···
········
···
··
·····
···
·······
..
·0-1
AIR CLEANER .............. ········································3-7
AIR
CLEANER HOUSI
NG
····························
···
···············6-5
AIR
SCREW ADJUSTMENT·········································6-15
ALTERNATOR CHARGING
COll
................................ 16.8
BATIERy
································ ............................ ········ 16-6
BRAKE
PEDAL·
················
··
···············
··
······
···
·······
··
·····1 5-
13
BRAKE S
HOE
WEAR ........
..
.......................
..
...
..
........... 3-
15
BRAKE SYS
TEM
.......................................................... 3-15
CA
BLE &
HARNESS
ROUTING ···································1-14
CAM CHAIN GUIDE SPROCKET ·······························
12
-16
CAM
CHA
IN TENSIONER
··
····························
···
···········8-23
CAMSHAFT
..
..
...
...................................
...
..
.....
...
............. 8-8
CARBURETOR ...................................................... ·········6-6
CHARGING SYSTEM INSPECTION ····························
,6
-7
CLUTCH········································································
,0-9
CLUTCH
SySTEM···
············
··
·······································3-17
COMPONENT LOCATION
AL TERNATORJSTARTER CLUTCH ························
11
·2
BATIERY/CHARGING
SYSTEM····························· 16-2
CL
UTCH/GEARSHIFT LINKAGE ················
···
··········1 0-2
CRANKSHAFTfTRANSMISSION
lKlC
KST ARTER
"'
12-2
CYLINDER HEADN
ALVES
·······································8-2
CYLINDERJPISTON ···················································9-2
ELECTRIC STARTER
..
...
........................................... 5-2
ENGINE REMOVALJINSTALLATION······················· 13-2
FRONT WHEEUBRAKEISUSPENSIONI
ST
EERING ...................................................... ·········14-2
FUEL
SySTEM
···························································6-2
IGNITION
SySTEM
···
··
····
··
························
···
··
··
··········4-2
REAR WHEEUBRAKEISUSPENSION
··
··
········
··
··
···· 15-2
CRANKCASE ASSEMBLY ·······································
··
12-17
CRANKCASE BREATHER ·············································3-7
CRANKCASE SEPARATION"
"""""""""""""""""""
12-6
CRANKSHAFT
..
.................................................... ········12-7
CYLINDER COMPRESSION TEST································8-6
CY
LINDER
HEAD
....................................
...
..
...
............. 8-11
CYLINDER HEAD COVER ·············································8-6
CYLINDERIPISTON························································9-4
DRIVE
CHA
IN ............................................................... 3-12
DRIVE CHAIN COVER ···················································2-7
DRIVE CHAIN SLIDER ..................................
..
............. 3-15
EMISSION CONTROL SYSTEMS ···········
···
··
················ 1-18
ENGINE IDLE SPEED ··················································3-12
ENGINE INSTALLATION .............................................. 13.5
ENGINE OIL··
··
···
···························································3-10
ENGINE OIL CENTRIFUGAL FILTER .......................... 3-11
ENGINE OIL STAINER SCREEN·································3-
11
ENGINE REMOVAL······················································13-4
ENGINE STOP SWITCH
..
. ································4-10
EXHAUST PIPE/MUFFLER ............................................ 2-8
FL
YW
HEEUSTARTER
CLUTCH ·······························
..
, 1-5
FORK ··········································································14-18
FRONT BRAKE···························································14-14
FRONT FENDER ········································
···
··
··············· 2-5
FRONT WHEEL ················ ··························
···
·······
14
-9
FUEL LINE
··
···
··
................... ··········································3-5
FUEL TANK ...................................................... ··············6-5
FUEL TANK SHROUD····················································2-3
GEARSHIFT LINKAGE ···············································10-26
HANDLEBAR ...................................................... ··········14-6
ICM (IGNITION CONTROL MODULE
)'
··············4-8
IGNITION
CO
IL·······························································
4-8
IGNITION SWITCH ......................................................
"'
4-9
IGNITION SYSTEM INSPEC
TI
ON ·································4-5
IGNITION TIMING···························································4-7
INTAKE
PIPE
.................................................
..
.............
..
6-6
KICKSTARTER
..
.................
...
......
..
........................ ·····
,2-19
LEFT CRANKCASE COVER ....................... ········ ······· 11-4
INDEX
LEFT CRANKCASE
REAR
COVER
..
·············
···
···········
··
2-7
LEFT SIDE
COVER
························································ 2-4
LUBRICATION &
SEAl
POINT
S"""""""""""""""""1
-1
2
LUBRICATION
SYSTEM
DIAGRAM······························ 7-2
MAIN
STEP
...................................................... ··············2-6
MAINTENANCE SC
HEDULE
·············
··
························
··3-4
MODEL IDENTIFICATION ...............
..
........................
..
..
1·2
NEUTRAL SWITCH ..........................
..
......................
...
. 5-11
NUMBER PLATE···························································· 2-5
NUTS, BOLTS, FASTENERS···················
..
············
..
···· 3-19
OIL
PUMP
..................
..
..
............................................ ·
..
·7-4
REAR BRAKE .........
..
............................
..
................... 15
·10
REAR FENDER ....................................
...
............... ······2-5
REAR
WHEEL
·································
..
··············· ............ 15-6
REFLECTOR (CA
NADA
ONLy)
··········
..
······················
..
· 2-6
REGULATOR/RECTIFIER
··
..
···
..
······
..
······
..
·················· 16-8
RIGHT CRANKCASE
COVER
..
··
..
···
..
·
..
··
..
········
..
···
..
···· 10-5
SEAT
....................................................... ·
..
···········
..
······· 2-4
SERVICE INFORMATION
ALTERNATOR STARTER
CLUTCH·
······················· 11-3
BATTERY/CHARGING
SYSTEM
·················
..
··
..
·····
,6-3
CLUTCH/GEARSHIFT LINKAGE
··
.... ·
..
······
..
···
.... ···· 10-3
CRANKSHAFTfTRANSMISSION/KICKSTARTER
"12
-3
CYLINDER HEAD
NA
LVES ....................................... 8-3
CyLINDER/
PISTON·
···
····
..
···········
..
···················· ........ 9-3
ELECTRIC STARTER··············
..
··
..
···············
..
······
···
..
5-3
ENGINE
REMO
VALJI
NSTALLATION ················
..
····
,3
-3
FRAMEIBODY PANELS/
EXHAUST
SYSTEM ·········· 2-2
FRONT W
HEEUBRAKEISUSPEN
SIONI
STEERING··········
..
··
..
·
··
..
···
..
··
..
··
..
···········
..
··
..
········
..
··
14-3
FUEL SYSTEM ..................................................
...
..
...
6-3
IGNITION SYSTEM ................................................... 4-3
LUBRICATION SYSTEM ........................................... 7-3
MAINTENANCE ......................................................... 3-2
REAR WHEEUBRAKEISUSPENSION········
..
·········· 15-3
SERVICE RULES········
..
········
..
··
..
··
..
··
..
··
..
··
..
····
..
···
..
···
..
··· 1-2
SHOCK ABSORBER .................................................. 15-15
S
IDESTAND·
································································ 3-17
SPARK ARRESTER···
··
··
·
..
···
..
·····················
..
··········· .... 3-18
SPARK PLUG····
..
··· .... ·
..
·
··
..
··
.... ·
..
········
..
·
..
················· ..... 3-8
SPECiFICATIONS··· .... ·
..
···
..
··
..
···
..
··········
··
..
··
..
···
..
···
..
···
..
· 1-4
STARTER
MOTOR
· ....
··
..
··
..
···
..
···
..
·
..
···
..
··
..
···
..
········
..
···
..
··
5-6
STARTER
RELAy
···········
··
············································· 5-9
STARTER SWITCH ...................................................... 5-10
STATOR ·····
..
··
..
···
..
········
..
·············································, 1-5
STEERING HEAD BEARINGS
..
··················
..
···········
..
··
3-19
ST
EERING
STEM
...................................................... 14
-26
SUSPENSION ..........................................................
····3
-17
SWI
NGARM
·····
..
··
..
·······
··
..
··
·
..
····································· 15-16
SYSTEM DIAGRAM
BATIERY/CHARGING
SYSTEM ······
··
···················· 16-2
ELECTRIC STARTER··· .... ·
..
···
..
·
..
·
..
·········
..
··
.... ···
..
··
..
· 5-2
IGNITION SYSTEM ................................................... 4-2
THROTILE
OPERATION················
..
··
..
···
..
···
..
········
..
···
..
3-6
TORQUE
V
ALUES
····
..
···
..
·························
..
···
..
···
..
···
..
·'''1-9
TRANSMISSION ..........................................................
12
-9
TROUBLESHOOTING
BATTERY/CHARGING
SYSTEM
............................ 16-5
CL
UTCH/GEARSHIFT LINKAGE ......
..
.................... 10-4
CRA
NKSHAFTfTRANSMISSION/KICKSTARTER " 12-5
CYLINDER HEADN ALVES ....................................... 8-5
CyLINDER/PiSTON
·····
··
·
..
···················
··
···················· 9-3
ELECTRIC STARTER······
..
···
..
··
..
···
..
·····················
..
·
··
5-4
FRAME/BODY PANELS/EXHAUST SYSTEM .......... 2-2
FRONT W
HEE
UBRAKEISUSPENSION/
STEERING
..
········
..
···
..
··
..
···
..
··
..
·································,4-5
FUEL SYSTEM ..................................
..
..
...
................. 6-4
IGNITION SYSTEM ..............................................
...
..
4-4
LUBRICATION
SYSTEM
........................................... 7-3