REPAIR INSTRUCTIONS, PART 1
Page 249
INSTALLATION PROCEDURE
1. Clean the nozzle insert bore in the cylinder
head and the contact surfaces with Loctite
®
Primer T.
2. Apply Loctite
®
620 to the cylinder head and
insert surfaces. Refer to Figure 270.
270
Figure 270 — Fuel-Injection Nozzle Insert
3. Install the insert in the cylinder head with the
locator notch aligned with the high-pressure
fuel line hole in the head.
4. Install the alignment pin and using the
nozzle insert installer J 42595, drive the
insert into the cylinder head until it bottoms
on the lower counterbore face. Refer to
Figure 271 and Figure 272.
271
Figure 271 — Nozzle Sleeve (Insert) Installer
272
Figure 272 — Injection Nozzle Holder Insert Installation
1. Injector Nozzle Locator
2. Apply Loctite to sealing
diameter lands.
3. Also apply Loctite to
mating bore in the
cylinder head.
1. Nozzle Sleeve Installer
J 42595
2. Alignment Pin
5-111.bk Page 249 Monday, July 10, 2006 2:26 PM
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